Craftsman 919.167461 Bedienungsanleitung

Owner’s Manual

Permanently Lubricated

Single Stage

Side Stack

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

• Repair Parts

Model No.

919.167461

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

D28071 Rev. 2 8/15/03

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

2- ENG

D28071

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SPECIFICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SAFETY GUIDELINES-DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .3

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . .3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

DUTY CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-14

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-16

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-21

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22-25

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . .Back Cover

WARRANTY

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or work-

manship within one year from the date of purchase, Sears will at its option

repair or replace it free of charge. Contact your nearest Sears Service Center

(1-800-4-MY-HOME®) to arrange for repair, or return the Air Compressor to the

place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

3- ENG D28071

SPECIFICATION CHART

Model No. 919-167461

Max. Developed HP 3

Bore 2.375"

Stroke 1.35"

Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - Gallons 4

Approximate Cut-in Pressure 120

Approximate Cut-out Pressure 150

SCFM@ 40 psig 7.9

SCFM@ 90 psig 5.5

SAFETY GUIDELINES - DEFINITIONS

Indicates an imminent-

ly hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Used without the

safety alert symbol

indicates a potentially hazardous situ-

ation which, if not avoided, may

result in property damage.

This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you rec-

ognize this information, we use the symbols below. Please read the manual and pay attention to these

sections.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding, drilling, and other con-

struction activities contains chemicals known (to the State of California) to cause

cancer, birth defects or other reproductive harm. Some example of these chemicals are:

Glead from lead-based paints

Gcrystalline silica from bricks and cement and other masonry products

Garsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of per-

sonal injury.

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARN-

INGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.

4- ENG

D28071

IMPORTANT SAFETY INSTRUCTIONS

Save these instructions

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

HAZARD

WARNING: Risk of explosion or fire

How To Prevent It

What Could Happen

It is normal for electrical contacts with-

in the motor and pressure switch to

spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor ven-

tilation openings will cause serious over-

heating and could cause fire.

Unattended operation of this product

could result in personal injury or prop-

erty damage. To reduce the risk of fire,

do not allow the compressor to operate

unattended.

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the ventila-

tion openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

5- ENG D28071

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

How To Prevent It

What Could Happen

WARNING: Risk from Flying Objects

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed, result-

ing in property damage or personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

HAZARD

Drain tank daily or after each use. If tank

develops a leak, replace it immediately

with a new tank or replace the entire com-

pressor.

Failure to properly drain condensed

water from tank, causing rust and

thinning of the steel tank.

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control tank

pressure.

Never drill into, weld, or make any modifi-

cations to the tank or its attachments.

Excessive vibration can weaken the air

tank and cause rupture or explosion

The tank is designed to withstand specific

operating pressures. Never make adjust-

ments or parts substitutions to alter the

factory set operating pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate small low pres-

sure objects such as children’s toys,

footballs, basketballs, etc.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated acces-

sories, tires, and other inflatables can

cause them to explode or fly apart, and

could result in serious injury.

How To Prevent It

What Could Happen

6- ENG

D28071

WARNING: Risk to Breathing

WARNING: Risk of Electrical Shock

HAZARD

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used prop-

erly it may cause electric shock.

Repairs attempted by unqualified per-

sonnel can result in serious injury or

death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with protec-

tive covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local electri-

cal codes.

Make certain that the electrical circuit to

which the compressor is connected pro-

vides proper electrical grounding, cor-

rect voltage and adequate fuse protec-

tion.

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid parti-

cles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breath-

ing, suitable filters and in-line safety

equipment must be properly installed.

In-line filters and safety equipment used

in conjunction with the compressor must

be capable of treating air to all applica-

ble local and federal codes prior to

human consumption.

Work in an area with good cross ventila-

tion. Read and follow the safety instruc-

tions provided on the label or safety data

sheets for the materials you are spray-

ing. Use a NIOSH/ MSHA approved res-

pirator designed for use with your specific

application.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

7- ENG D28071

WARNING: Risk of Burns

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: Risk from Moving Parts

Never operate the compressor with

guards or covers which are damaged or

removed.

Moving parts such as the pulley, flywheel,

and belt can cause serious injury if they

come into contact with you or your cloth-

ing.

WARNING: Risk of Falling

A portable compressor can fall from a

table, workbench, or roof causing dam-

age to the compressor and could

result in serious injury or death to the

operator.

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

HAZARD

Any repairs required on this product

should be performed by authorized

service center personnel.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to

moving parts and can result in serious

injury.

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

8- ENG

D28071

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air compres-

sor at all times.

Do not operate the product when

fatigued or under the influence of alco-

hol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with a fire extin-

guisher.

Do not operate machine with missing,

broken, or unauthorized parts.

WARNING: Risk of Unsafe Operation

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HAZARD

WARNING: Risk of Serious Injury or Property Damage When

Transporting Compressor

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result. oil leaks will damage

carpet, paint or other surfaces in vehi-

cles or trailers.

Always place COMPRESSOR on a pro-

tective mat when transporting to protect

against damage to vehicle from leaks.

Remove COMPRESSOR from vehicle

immediately upon arrival at your destina-

tion.

(Fire, Inhalation, Damage to Vehicle Surfaces)

HAZARD

SAVE THESE INSTRUCTIONS

How To Prevent It

What Could Happen

How To Prevent It

What Could Happen

9- ENG D28071

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off - protecting your

air tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

ACCESSORIES

DUTY CYCLE

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compres-

sor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air compres-

sor pump should not run more than

30-45 minutes in any given hour.

10- ENG

D28071

INSTALLATION

HOW TO SET UP YOUR

UNIT

GROUNDING INSTRUCTIONS

Risk of Electrical

Shock. In the event

of a short circuit, grounding

reduces the risk of shock by pro-

viding an escape wire for the elec-

tric current. This air compressor

must be properly grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see following illustra-

tions). The plug must be used with

an outlet that has been installed and

grounded in accordance with all local

codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with all local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration as

the grounded plug. DO NOT

USE AN ADAPTER. See illustra-

tion.

3. Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

4. If these grounding instructions

are not completely understood,

or if in doubt as to whether the

compressor is properly ground-

ed, have the installation checked

by a qualified electrician.

Risk of Electrical

Shock. Improper

grounding can result in electrical

shock.

Do not modify the plug provided. If

it does not fit the available outlet, a

correct outlet should be installed

by a qualified electrician.

Repairs to the cord set or plug

MUST be made by a qualified elec-

trician.

Grounding Pin

Grounded

Outlets

Plug

ASSEMBLY

Unpacking

1. Remove unit from carton and

discard all packaging.

Location of the Air Compressor

Locate the air compressor in a clean,

dry and well ventilated area. The air

compressor should be located at

least 12" away from the wall or other

obstructions that will interfere with

the flow of air. The air compressor

pump and shroud are designed to

allow for proper cooling. The ventila-

tion openings on the compressor are

necessary to maintain proper operat-

ing temperature. Do not place rags or

other containers on or near these

openings.

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