Craftsman 919.167463 Bedienungsanleitung

Owner's Manuam

PermanentJy Lubricated

SingJe Stage

Side Stack

AIR COMPRESSOR

o Safety Guidelines

o Assembly

o Maintenance

o Service and Adjustments

o Repair Parts

CAUT|ON: Read the Safety Guidelines

and All hstructions CarefulIy Before

Operating=

Sears, Roebuck and Co., Hoffman Estates, mL(}0179 U.S.A.

Visit our Oraftsman website: www.sears.com/craftsman

A09709 R_v,o12/28/o4

WARRANTY ................................................ 2

SPECiFiCATiON CHART ..................................... 3

SAFETY GUIDELINES=DEFINITIONS ........................... 3

mMPORTANT SAFETY mNSTRUCTmONS........................ 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................ 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

iNSTALLATiON ......................................... 10-11

OPERATION ........................................... 12-14

MAINTENANCE ......................................... 15-16

SERVICE AND ADJUSTMENTS ............................... 17

STORAGE ................................................ 18

TROUBLESHOOTING GUIDE ............................. 19-21

REPAIR PARTS ......................................... 22-25

ESPANOL .............................................. 26-48

NOTES/NOTAS ............................................ 46

REPAIR PROTECTION AGREEMENTS ......................... 47

HOW TO ORDER REPAIR PARTS ...................... Back Cover

FULL ONE YEAR WARRANTY AiR COMPRESSOR

if this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at

its option repair or replace it free of charge. Contact your nearest Sears

Service Center (1-800-4-MY-HOME O) to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

if this Air Compressor is used for commercial or rental purposes, this warranty

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept° 817WA, Hoffman Estates, IL 60179

A09709 2= ENG

' _ " ,O m ± ( )(h,

Mode( No, 919,167463

Running HP 1.6

Bore 2.875"

Stroke 1.35"

Voltage-Single Phase 120V

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity - GaUons 4

Approximate Cut-in Pressure 120

Approximate Cut-out Pressure 150

SCFM@ 40 psig 8.0

SCFM@ 90 psig 5.7

Refer to Giossary for abbreviations.

)B I,

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols be(ow. Please read the manual and pay

attention to these symbols.

_ indicates an

imminently hazardous

situation which, if not avoided, w(((result

in death or serious (nj_.

_ Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious (ni_

_ Indicates a potentially

hazardous situation

which, if not avoided, _ result in minor

or moderate (nj_

indicates a potentially hazardous situation

which, if not avoided, may result in

_Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

® lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

® arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type

of work. To reduce your exposure to these chemicals: work in a well ventilated

area, and work with approved safety equipment, always wear MSHA/NIOSH

approved, properly fitting face mask or respirator when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of persona! iniury.

3- ENG A09709

Save these instructions

improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

.... r,

WARNING: Risk of explosion or fire ,_,I

What Could Happen How To Prevent it

It is normaR for eleetricaR contacts within Always operate the compressor in a

the motor and pressure switch to spark. 'well ventilated area free of combustible

materiams, gasoline, or somvent vapors.

If electrical sparks from compressor If spraying flammable materials, locate

come into contact with flammable compressor at least 20 feet away from

vapors, they may ignite, causing fire or spray area. An additional length of hose

e×plosion, may be required.

Store flammable materials in a secure

location away from compressor.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

couM result in personal injury or

property damage. To reduce the risk

of fire, do not allow the compressor to

operate unattended.

Never pBace objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wan or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Amways remain in attendance with the

product when it is operating.

Always disconnect eRectrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each USe,

A09709 4= ENG

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank e×plosion and could cause property damage or serious injury.

What Could Happen Hew To Prevent It

Failure to properly drain condensed Drain tank daily or after each use. if tank

water from tank, causing rust and develops a leak, replace it immediately

thinning of the steel tank. with a new tank or replace the entire

compressor

Modifications or attempted repairs to

the tank.

Unauthorized modifications to the

unRoader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the

air tank and cause rupture or

explosion

ATTACHMENTS &ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

Never drill into, weld, or make any

modifications to the tank or its

attachments.

The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

pressures,

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outBet (if not

equipped) of your compressor= Follow the

equipment manufacturers recommendation

and never exceed the maximum allowable

pressure rating of attachments. Never use

compressor to inflate sma(( (ow

pressure objects such as children's

toys, footballs, basketballs, etc.

WARNING: Risk from Flying Objects

What Coumd Happen How To Prevent mt

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved

safety gBasses with side shields when

using the compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5- ENG A09709

WARNING: Risk of Electricam Shock

What Could Happen

Your air compressor is powered by

eReetricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury or

death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

couRd result in serious injury or death

from electrocution.

See grounding instructions.

Now 3"0 Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

WARNING: Risk to Breathing

What Could

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides, weed

killers, may contain harmful vapors and

poisons.

Now To Prevent It

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials

you are spraying. Use a NIOSH/MSHA

approved respirator designed for use

with your specific application.

A09709 6-ENG

WARNING: Risk of Burns

What Could Happen How To Prevent it

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor win remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool

WARNING: Risk from Moving Parts _

What Could Happen New To Prevent mt

Moving parts such as the pulley, Never operate the compressor with

flywheel, and belt can cause serious guards or covers which are damaged or

injury if they come into contact with you removed.

or your clothing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or should be performed by authorized

attempting to repair compressor with service center personnel

protective shrouds removed can expose

you to moving parts and can result in

serious injury.

WARNING: Risk of Falling

What Could Happen

A portable compressor can fan from

a table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

Now To Prevent It

Always operate compressor in a stable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additionaB air hose to

reach high locations.

7-ENG A09709

B,_ i,ll

WARNING: Risk of Serious injuryor Property DamageWhen Transporting Compressor

(Fire, Inhalation, Damage to Vehicle Surfaces)

What Could Happen

OH can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result, oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

How To Prevent it

Always place OOMPRESSOR on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove COMPRESSOR from

vehicle immediately upon arrival at your

destination.

iiiiiiiii_.... B'_ i'l

WARNING: Risk of Unsafe Operation

How To Prevent it

What Could Happen

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Review and understand all instructions

and warnings in this manual.

Become famiRiar with the operation and

controls of the air compressor.

Keep operating area cBear of all persons,

pets, and obstacles.

Keep chiRdren away from the air

compressor at aH times.

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at aH times.

Never defeat the safety features of this

product.

Equip area of operation with a fire

extinguisher.

De not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE iNSTRUCTiONS

A09709 8-ENG

Become familiar with these terms When the tank pressure drops to a

before operating the unit. certain low level the motor will restart

CFM: Cubic feet per minute, automatically. The low pressure

BCFM: Standard cubic feet per at which the motor automatically

minute; a unit of measure of air restarts is called "cut-in" pressure.

delivery. Cut-Out Pressure: When an air

PSlG: Pounds per square inch compressor is turned on and begins

gauge; a unit of measure of pressure, to run, air pressure in the air tank

begins to build. It builds to a certain

Code Certification: Products that high pressure before the motor

bear one or more of the following automatically shuts off - protecting

marks: UL, CUL, ETL, CETL, have your air tank from pressure higher

been evaluated by OSHA certified than its capacity. The high pressure

independent safety laboratories and at which the motor shuts off is called

meet the applicable Underwriters "cut-out" pressure.

Laboratories Standards for Safety. Branch Circuit: Circuit carrying

Cut-In Pressure: While the motor electricity from electrical panel to

is off, air tank pressure drops as outlet.

you continue to use your accessory.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

In Line Filter

Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

® Air Hose: 1/4", 3/8" or 1/2" LD. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressor pump is

capable of running continuously.

However, to prolong the life of your

air compressor, it is recommended

that a 50%-75% average duty

cycle be maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

9-ENG A09709

1. Remove unit from carton and

discard all packaging.

HOW TO SET UP YOUR

UNmT

Location of the Air Compressor

Locate the air compressor in a

clean, dry and well ventilated area.

The air compressor should be

located at least 12" away from the

wall or other obstructions that will

interfere with the flow of air. The

air compressor pump and shroud

are designed to allow for proper

cooling. The ventilation openings

on the compressor are necessary

to maintain proper operating

temperature. Do not place rags or

other containers on or near these

openings.

IMPORTANT: The outlet being used

must be installed and grounded in

accordance with atI local codes and

ordinances.

2. Make sure the outlet being used

has the same configuration

as the grounded plug. DO

NOT USE AN ADAPTER, See

illustration.

GROUNDmNG INSTRUCTIONS

SHOCK, In the event of a short

circuit, grounding reduces the risk

of shock by providing an escape

wire for the electric current. This

air compressor must be properly

grounded.

The portable air compressor is

equipped with a cord having a

grounding wire with an appropriate

grounding plug (see foIIowing

iIhstrations). The plug must be used

with an outlet that has been installed

and grounded in accordance with all

local codes and ordinances.

1. The cord set and plug with this

unit contains a grounding pin.

This plug MUST be used with a

grounded outlet.

Inspect the plug and cord before

each use. Do not use if there are

signs of damage.

If these grounding instructions

are not completely understood,

or if in doubt as to whether

the compressor is properly

grounded, have the installation

checked by a qualified

electrician.

SHOCK, IMPROPER GROUNDING

CAN RESULT IN ELECTRICAL

SHOCK,

Do not modify the plug provided. If

it does not fit the available outlet,

a correct outlet should be installed

by a qualified electr{cian.

Repairs to the cord set or p_ug

MUST be made by a qualified

emectrician.

A09709 10- ENG

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