Craftsman 919.167630 Bedienungsanleitung

Owner’s Manual

Permanently Lubricated

Single Stage

Portable

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Troubleshooting

• Repair Parts

Model No.

919.167630

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

1000002924 Rev. 0 06/25/07

2- ENG

1000002924

WARRANTY

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

DUTY CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-20

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-22

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-26

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-56

NOTES/NOTAS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

REPAIR PROTECTION AGREEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 58

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . back cover

TABLE OF CONTENTS

3- ENG 1000002924

Model No. 919.167630

Running HP *1.6

Bore 2.875"

Stroke 1.45"

Voltage-Single Phase 120V/60HZ

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity (gallons) 33

Approx. Cut-In 120 PSI

Approx. Cut-out 150 PSI

SCFM @ 40 psig *6.3

SCFM @ 90 psig *4.9

* Tested per ISO 1217

Refer to Glossary for abbreviations.

SPECIFICATION CHART

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

Indicates a potentially

hazardous situation

which, if not avoided, may result in

minor or moderate injury.

Indicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known to the State of California to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, always wear

OSHA/MSHA/NIOSH approved, properly fitting face mask or respirator

when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

This product contains chemicals, known to the State of

California to cause cancer, and birth defects or other

reproductive harm. Wash hands after handling.

4- ENG

1000002924

Do not operate this unit until you read and

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• It is normal for electrical contacts

within the motor and pressure

switch to spark.

• Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

• If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

• If spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area. An

additional length of air hose may be

required.

• Store flammable materials in

a secure location away from

compressor.

• Restricting any of the compressor

ventilation openings will cause

serious overheating and could

cause fire.

• Never place objects against or on

top of compressor.

• Operate compressor in an open

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

• Unattended operation of this

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

• Always remain in attendance with

the product when it is operating.

• Always turn off and unplug unit

when not in use.

5- ENG 1000002924

HAZARD

RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air directly from

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from

the air tank. Breathing these

contaminant's can cause serious

injury or death.

• Air obtained directly from the

compressor should never be

used to supply air for human

consumption. In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with

the compressor must be capable

of treating air to all applicable local

and federal codes prior to human

consumption.

• Sprayed materials such as paint,

paint solvents, paint remover,

insecticides, weed killers, may

contain harmful vapors and

poisons.

• Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA/MSHA/NIOSH respiratory

protection designed for use with

your specific application.

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM coded

(for units with air tanks greater than 6" (152 mm) diameter) according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two

years. To find your state pressure vessels inspector, look under the Division of Labor

and Industries in the government section of a phone book .

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

• Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with a

new air tank or replace the entire

compressor.

• Modifications or attempted repairs

to the air tank. • Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

6- ENG

1000002924

• Unauthorized modifications to

the safety valve or any other

components which control air tank

pressure.

• The air tank is designed to

withstand specific operating

pressures. Never make adjustments

or parts substitutions to alter the

factory set operating pressures.

Attachments & accessories:

• Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could

result in serious injury.

• Follow the equipment

manufacturers recommendation

and never exceed the maximum

allowable pressure rating of

attachments. Never use compressor

to inflate small low pressure objects

such as children’s toys, footballs,

basketballs, etc.

Tires:

• Over inflation of tires could result in

serious injury and property damage. • Use a tire pressure gauge to check

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and similar

equipment used to inflate tires can fill

small tires similar to these very rapidly.

Adjust pressure regulator on air supply

to no more than the rating of the tire

pressure. Add air in small increments and

frequently use the tire gauge to prevent

over inflation.

HAZARD

RISK OF ELECTRICAL SHOCK

WHAT CAN HAPPEN HOW TO PREVENT IT

• Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric

shock.

• Never operate the compressor

outdoors when it is raining or in wet

conditions.

• Never operate compressor with

protective covers removed or

damaged.

• Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

• Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnell in accordance

with national and local electrical

codes.

• Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to "Grounding Instructions"

paragraph in the "Installation"

section.

• Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

7- ENG 1000002924

HAZARD

RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

compressor.

• Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

• Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

HAZARD

RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

HAZARD

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Moving parts such as the pulley,

flywheel, and belt can cause

serious injury if they come into

contact with you or your clothing.

• Never operate the compressor

with guards or covers which are

damaged or removed.

• Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Air vents may cover moving parts

and should be avoided as well.

8- ENG

1000002924

• Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

• Any repairs required on this product

should be performed by authorized

service center personnel.

HAZARD

RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe operation of your air

compressor could lead to serious

injury or death to you or others.

• Review and understand all

instructions and warnings in this

manual.

• Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Never defeat the safety features of

this product.

• Equip area of operation with a fire

extinguisher.

• Do not operate machine with

missing, broken, or unauthorized

parts.

HAZARD

RISK OF FALLING

WHAT CAN HAPPEN HOW TO PREVENT IT

• A portable compressor can

fall from a table, workbench,

or roof causing damage to the

compressor and could result in

serious injury or death to the

operator.

• Always operate compressor in a

stable secure position to prevent

accidental movement of the unit.

Never operate compressor on a

roof or other elevated position.

Use additional air hose to reach

high locations.

9- ENG 1000002924

HAZARD

RISK OF INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Serious injury can result from

attempting to lift too heavy an

object.

• The compressor is too heavy to

be lifted by one person. Obtain

assistance from others before

lifting.

HAZARD

RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Under some conditions and

duration of use, noise from this

product may contribute to hearing

loss.

• Always wear certified safety

equipment: ANSI S12.6 (S3.19)

hearing protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

GLOSSARY

10- ENG

1000002924

DUTY CYCLE

This air compressor pump is capable

of running continuously. However, to

prolong the life of your air compressor,

it is recommended that a 50%-75%

average duty cycle be maintained; that

is, the air compressor pump should

not run more than 30-45 minutes in

any given hour.

ACCESSORIES

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located on

the unit to select the tools this unit is

capable of powering.

The use of any

other accessory

not recommended for use with

this tool could be hazardous. Use

only accessories rated equal to

or higher than the rating of the air

compressor.

ASSEMBLY

Contents of Carton

1 - Air Compressor

1 - Handle

1 - Grip Handle

4 - Self Tapping Screw

2 - Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

1 - Rubber Strip

Tools Required for Assembly

2 - 9/16" open end wrenches

1 - 3/8" socket

Unpacking

1. Remove unit from carton and dis-

card all packaging. NOTE: Save

all parts bags.

Assemble Handle

1. To make installation easier, sub-

merge handle grip into warm

soapy water. Remove handle grip

from soapy water and slide onto

handle.

2. Insert the handle inside the com-

pressor saddle and line up the

two bolt holes on each side.

Rubber Strip

Screw

Nut

Wheel

Shoulder

Bolt

Handle

Grip

3. Install the four screws, two on

each side.

4. Tighten securely.

Assemble Wheels

It will be necessary

to brace or support

one side of the unit when installing

the wheels because the compressor

will have a tendency to tip.

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