Craftsman 919.167782 Bedienungsanleitung

Owner's Manual

JCRRFTSMRN1

Permanently Lubricated

2-Stage

Twin V

Portable

AIR COMPRESSOR

Model No.

919.167782

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Service and Adjustments

• Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.eears.com/craftsman

D27299 Revl 3/25/03

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WARRANTY ............................................. 2

SPECIFICATION CHART .................................... 3

SAFETY GUIDELINES .................................... 3-8

GLOSSARY .............................................. 9

ACCESSORIES .......................................... 9

DUTY CYCLE ............................................ 9

ASSEMBLY ............................................. 1g

INSTALLATION ........................................ f1-12

OPERATION .......................................... f3-15

MAINTENANCE ....................................... f6-17

SERVICE AND ADJUSTMENTS ........................... f8-19

STORAGE .............................................. 20

TROUBLESHOOTING GUIDE ............................ 21-23

REPAIR PARTS ....................................... 24-27

ESPAI_IOL ............................................ 28-49

NOTES/NOTAS ....................................... 50-51

HOW TO ORDER REPAIR PARTS ..................... back cever

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this air cempresser fails due te a defect in material er workmanship within

one year from the date of purchase, RETURN IT TO THE NEAREST SEARS

REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL

REPAIR IT, FREE OF CHARGE. If purchased from Orchard Supply Hardware,

return to the nearest Orchard Store and Orchard will repair it, free of charge.

If this air compressor is used fer commercial er rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives yeu specific legal rights and yeu may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, II 60179

D27299 2* ENG

Model No.

Bore

Stroke

Voltage-Single Phase

Minimum Branch Circuit Requirement

Fuse Type

Air Tank Capacity - Gallons

Approximate Cut-in Pressure

Approximate Cut-out Pressure

919-167782

2.375"

High Pressure - .54"

Low Pressure - 1.45"

120

15 amps

Time Delay

25 ASME

145

175

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This manual contains information that is important for you to know and understand. This information

relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you

recognize this inforrnation_ we use the symbols below. Please read the manual and pay attention to

these sections.

_lndicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

_lndicates a potentially

hazardous situation

which, if not avoided, could result in

death or serious injury.

_l_'_lndicates a potentially

hazardous situation

which, if not avoided, _ result in

minor or moderate injuw.

_!_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damaae.

Ih_l_o]-qnL+_+hd[-"_.,_l_S"d_[IP.[-:-]ljt,t[l_o,]njl[o_]P.[-.+

SAVE THESE INSTRUCTIONS

IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN

SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL

WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT,

Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known (to the State of California) to

cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

lead from lead-based paints

crystalline silica from bricks and cement and other masonry products

arsenic and chromium from chemicalty4reated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce

your exposure to these chemicals: work in a well ventilated area, and work with approved safety

equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to reduce the risk of of

personal injury.

3* ENG D27299

I1_I_o];]lL"_ +Ill [,,'9'-'I_1_ i'dl I+F,,,_11_o _+]L_,[,,I

Save these instructions

improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

,I;1"1.,I;I n

WARNING: Risk of explosion or fire

What Could Happen

tt is normal for electrical contacts within

the motor and pressure switch to spark.

If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the dsk of

fire, do not allow the compressor to

operate unattended.

How To Prevent It

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable matadals in asecure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. DO not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

D27299 4* ENG

WARNING: Risk of Bursting

Air Tank: The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Happen

Failure to properly drain

condensed water from tank,

causing rust and thinning of the

steel tank.

How To Prevent It

Drain tank daily or after each use. If

tank develops a leak, replace it

immediately with a new tank or replace

the entire compressor.

Modifications or attempted repairs

to the tank,

Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control

tank pressure.

Excessive vibration can weaken

the air tank and cause rupture or

explosion

Never drill into, weld, or make any

modifications to the tank or its

attachments.

4. The tank is designed to withstand specific

operating pressures. Never make

adjustments or parts substitutions to

alter the factory set operating

prossuros.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

,l:_'!'J ll=

WARNING: Risk from Flying Objects

WHAT CAN HAPPEN HOWTO PREVENT IT

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed,

resulting in property damage or personal

injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor,

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5* ENG D27299

WARNING: Risk of Electrical Shock

WHAT CAN HAPPEN

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used properly

it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury or

death by electrocution,

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

HOW TO PREVENT IT

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

elect rical codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection,

,I;1"1'.I;1=

WARNING: Risk to Breathing

WHAT CAN HAPPEN

The compressed air directly from your

compressor is not safe for breathing

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful vapors

and poisons.

HOW TO PREVENT IT

Air obtained directly from the compressor

should never be used to supply air for

human consumption, In order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying, Use a NtOSH/MSHA

approved respirator designed for use

with your specific application.

D27299 6* ENG

WARNING: RISK OF BURNS

WHAT CAN HAPPEN

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns,

HOW TO PREVENT IT

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

,l;_'l'J ll=

WARNING: RISK FROM MOVING PARTS

WHAT CAN HAPPEN

Moving parts such as the pulley, flywheel,

and bait can cause serious injury if they

corn into contact with you or your

clothing.

Attempting to operate compressor with

damaged or missing parts or attempting

to repair compressor with protective

shrouds removed can expose you to

moving parts and can result in serious

injury.

HOW TO PREVENT IT

Never operate the compressor with

guards or covers which are damaged or

removed.

Any repairs required on this product

should be performed by authorized

service center personnel.

,l;_'l'J ll=

WARNING: RISK OF FALLING

WHAT CAN HAPPEN

Aportable compressor can fall from a table,

workbench or roof causing damage to the

compressor and could result in serious

injury or death to the operator.

HOW TO PREVENT IT

Always operate compressor in a stable secure

position to prevent accidental movement of the

unit. Never operate compressor on aroof or

other elevated position. Use additional air

hose to reach high locations.

,l;_'l'J ll=

WARNING: RISK OF SERIOUS INJURY OR PROPERTY

DAMAGE WHEN TRANSPORTING COMPRESSOR

(Fire, Inhalation, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN

Oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result. Oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

HOW TO PREVENT IT

Always place compressor on a

protective mat when transporting to

protect against damage to vehicle from

leaks. Remove compressor from vehicle

immediately upon arrival at your

destination.

7÷ ENG D27299

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HOW TO PREVENT IT

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

3ets, and obstacles.

Keep children away from the air

compressor st all times,

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the ssfety features of this

_roduct.

Equip ares of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

D27299 8* ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor

automatically shuts off, protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts off is called

"cut-out" pressure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

• In Line Filter

• TireAir Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 3/8" or 1/2" I.D. in

various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

_uJunk'd[e,,_ al=1

Air compressors should be operated

on not more than a 50% duty cycle.

This means an air compressor that

pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes.

9-ENG D27299

Contents of Carton

1 - Air Compressor

2- Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75"

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

1. Remove all packaging leaving

the air compressor on the pallet.

2. Remove and discard the (4)

screws holding the air

compressor to the pallet.

It may be

necessary to brace

or support one side of the air

compressor when removing the

pallet because the air compressor

will have a tendency to tip.

3. Carefully remove the air

compressor from the pallet.

Assemble Wheels

It will be necessary

to brace or support

one side of the air compressor

when installing the wheels because

the compressor will have a

tendency to tip.

1. Attach wheels with shoulder

bolts and nuts as shown.

[_ _ _ Rubber

Nut _

whee,Z /

Shoulder

Bolt

2. Tighten securely. NOTE: The air

compressor will sit level if the

wheels are properly installed.

I_'_'j_ The wheels and

handle do not

provide adequate clearance,

stability or support for pulling the

unit up and down stairs or steps.

The unit must be lifted, or pushed

up a ramp.

Assemble Rubber Feet

1. Attach rubber feet with the

screws provided as shown in

previous figure.

2. Tighten securely.

D27299 10-ENG

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