Craftsman 919.195410 Bedienungsanleitung

Owner's Manual

ICRAFTSMFIN°I

Oil Lubricated

Single Stage

Horizontal Portable

AiR COMPRESSOR

Model No.

919.195410

=Safety Guidelines

=Assembly

= Operation

=Maintenance

=Service and Adjustments

=Troubleshooting

= Repair Parts

=Espa5ol

CAUT|ON, Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

D24910 Rev. 1 1/18/03

WAR RANTY ............................................. 2

SPECiFiCATiON CHART .................................... 3

SAFETY GUiDELiNES .................................... 3-8

GLOSSARY .............................................. 9

ACCESSORIES .......................................... 9

DUTY CYCLE ............................................ 9

ASSEMBLY .......................................... 10-12

iNSTALLATiON ........................................ 12-13

OPERATION .......................................... 14-16

MAINTENANCE ....................................... 17-19

SERVICE AND ADJUSTMENTS ........................... 20-22

STO RAGE .............................................. 23

TROUBLESHOOTING GUIDE ............................ 24-27

REPAIR PARTS ....................................... 28-31

ESPA_IOL ............................................ 32-57

HOW TO ORDER REPAIR PARTS .................... Back Cover

FULL ONE YEAR WARRANTY AiR COMPRESSOR

If this product fails due to a defect in material or workmanship within one

year from the date of purchase, return it to your nearest Sears Service

Center in the United States, and it will be repaired free of charge.

If this air compressor is used for commercial or rental purposes, the warranty

will apply for ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D24910 2- ENG

Model No. 919-195410

Max. Developed HP 6.0

Bore 2.875"

Stroke 2.0"

Voltage-Single Phase 120/240

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 25 gallons

Approximate Cut-in Pressure 120

Approximate Cut-out Pressure 150

SCFM @ 40 psig 8.6

SCFM @ 90 psig 6.8

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

_lndicates an immi-

nently hazardous sit-

uation which, if not avoided, will

result in death or serious injury.

_lndicates a potential-

ly hazardous situa-

tion which, if not avoided, could

result in death or serious injury.

_lndicates a potential-

ly hazardous situa-

tion which, if not avoided,

result in minor or moderate iniur_

_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in ro eft dama e.

Some dust created by power sanding, sawing, grinding,

-- drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other repro-

ductive harm. Some example of these chemicals are:

® lead from lead-based paints

® crystalline silica from bricks and cement and other masonry products

® arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well venti-

lated area, and work with approved safety equipment, always wear

MSHA/NIOSH approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

3- ENG D24910

_t Save these instructions _O

Improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

What Could Happen

it is normal for electrical contacts within

the motor and pressure switch to spark.

WARNING: Risk of explosion or fire

How To Prevent it

Always operate the compressor in a well

ventilated area free of combustible

materials, gasoline, or solvent vapors.

if electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire or

explosion.

Restricting any of the compressor venti-

lation openings will cause serious over-

heating and could cause fire.

Unattended operation of this product

could result in personal injury or prop-

erty damage. To reduce the risk of fire,

do not allow the compressor to operate

unattended.

If spraying flammable materials, locate

compressor at least 20 feet away from

spray area. An additional length of hose

may be required.

Store flammable materials in a secure

location away from compressor.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the ventila-

tion openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

D24910 4- ENG

WARNING: Risk of Bursting I_1

Air Tank: The following conditions could lead to a weakening of the tank, and result

in aviolent tank explosion and could cause property damage or serious injury.

What Could Happen

Failure to properly drain con-

densed water from tank, causing

rust and thinning of the steel tank.

2. Modifications or attempted repairs

to the tank.

3. Unauthorized modifications to the

unloader valve, safety valve, or any

other components which control

tank pressure.

4. Excessive vibration can weaken

the air tank and cause rupture or

explosion

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated acces-

sories, tires, and other inflatables can

cause them to explode or fly apart, and

could result in serious injury.

How To Prevent it

Drain tank daily or after each use. If

tank develops a leak, replace it immedi-

ately with a new tank or replace the entire

compressor.

Never drill into, weld, or make any modF

fications to the tank or its attachments.

The tank is designed to withstand specific

operating pressures. Never make adjust-

merits or parts substitutions to alter the

factory set operating pressures.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers recommenda-

tion and never exceed the maximum

allowable pressure rating of attachments.

Never use compressor to inflate small

low pressure objects such as children's

toys, footballs, basketballs, etc.

WARNING: Risk from Flying Objects ._a

WHAT CAN HAPPEN HOW TO PREVENT iT

The compressed air stream can cause

soft tissue damage to exposed skin and

can propel dirt, chips, loose particles,

and small objects at high speed, result-

ing in property damage or personal injury.

Always wear ANSI Z87.1 approved safety

glasses with side shields when using the

compressor.

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off and

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tools or accessories.

5- ENG D24910

WARNING: Risk of Electrical Shock

WHAT CAN HAPPEN HOW TO PREVENT IT

Your air compressor is powered by Never operate the compressor outdoors

electricity. Like any other electrically when it is raining or in wet conditions.

powered device, If it is not used properly Never operate compressor with protec-

it may cause electric shock, tive covers removed or damaged.

Repairs attempted by unqualified per=

sonnel can result in serious injury or

death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local electri-

cal codes.

Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse pro=

tection.

WARNING: Risk to Breathing

WHAT CAN HAPPEN HOW TO PREVENT IT

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid partF

cles from the tank. Breathing these con=

taminants can cause serious injury or

death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful vapors

and poisons.

Air obtained directly from the compressor

should never be used to supply air for

human consumption. In order to use air

produced by this compressor for breath-

ing, suitable filters and in-line safety

equipment must be properly installed.

In-line filters and safety equipment used

in conjunction with the compressor must

be capable of treating air to aH applica-

ble local and federal codes prior to

human consumption.

Work in an area with good cross ventF

lation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NIOSH/MSHA

approved respirator designed for use

with your specific application.

D24910 6- ENG

WARNING: RISK OF BURNS I ,_., I

WHAT CAN HAPPEN HOW TO PREVENT iT

Touching exposed metal such as the

compressor head or outlet tubes, can

result in serious burns.

Never touch any exposed metal parts

on compressor during or immediately

after operation. Compressor will remain

hot for several minutes after operation.

Do not reach around protective shrouds

or attempt maintenance until unit has

been allowed to cool.

WARNING: RiSK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

Moving parts such as the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which are damaged or

corn into contact with you or your cloth- removed.

ing.

Attempting to operate compressor with Any repairs required on this product

damaged or missing parts or attempting should be performed by authorized

to repair compressor with protective service center personnel.

shrouds removed can expose you to mov-

ing parts and can result in serious injury.

WARNING: RiSK OF FALLING

WHAT CAN HAPPEN

A portable compressor can faU from a

table, workbench, or roof causing dam=

age to the compressor and could result

in serious injury or death to the opera=

tot.

HOW TO PREVENT IT

Always operate compressor in astable

secure position to prevent accidental

movement of the unit. Never operate

compressor on a roof or other elevated

position. Use additional air hose to

reach high locations.

7- ENG D24910

WARNING: RISK OF SERIOUS iNJURY OR PROPERTY DAM-

AGE WHEN TRANSPORTING COMPRESSOR

(Fire, Inhalation, Damage to Vehicle Surfaces)

WHAT CAN HAPPEN

oil can leak or spill and could result in

fire or breathing hazard; serious injury or

death can result, oil leaks will damage

carpet, paint or other surfaces in vehicles

or trailers.

HOW TO PREVENT IT

Always place COMPRESSOR on a pro-

tective mat when transporting to protect

against damage to vehicle from leaks.

Remove COMPRESSOR from vehicle

immediately upon arrival at your destina-

tion.

WARNING: RiSK OF UNSAFE OPERATION

WHAT CAN HAPPEN

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

HOW TO PREVENT IT

Review and understand all instructions

and warnings in this manual.

Become familiar with the operation and

controls of the air compressor.

Keep operating area clear of all persons,

pets, and obstacles.

Keep children away from the air compres-

sor at all times.

Do not operate the product when

fatigued or under the influence of alco=

hol or drugs. Stay alert at all times.

Never defeat the safety features of this

product.

Equip area of operation with afire extin-

guisher.

Do not operate machine with missing,

broken, or unauthorized parts.

D24910 8- ENG

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air deliv-

ery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety.

Cut-in Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. The low pressure at

which the motor automatically

restarts is called "cut-in" pressure.

Cut=Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build. It builds to a certain

high pressure before the motor auto-

matically shuts off, protecting your air

tank from pressure higher than its

capacity. The high pressure at which

the motor shuts off is called "cut-out"

pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

Tire Air Chuck

Quick Connector Sets (various

sizes)

Air Pressure Regulators

Oil Fog Lubricators

Air Hose:l/4", 3/8" or 1/2" inside

diameter in various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

This air compressors should be oper-

ated on not more than a 50% duty

cycle. This means an air compressor

that pumps air more than 50% of one

hour is considered misuse, because

the air compressor is undersized for

the required air demand. Maximum

compressor pumping time per hour is

30 minutes for a 50% duty cycle.

9- ENG D24910

Contents of Carton

1 - Air Compressor

2- Wheels

2 - Shoulder Bolts, 3/8-16

2 - Hex Nuts, 3/8-16

1- Handle

1 - Handle Grip

2 - Cap Screws

2 - 1/4-20 Hex Nuts

2 - Retainer Clips

2 - Flat Washers

2 - Rubber Bumpers

2 - Screws, 1/4-20 x .75

Tools Required for Assembly

1 - 9/16" socket or open end wrench

1 - 1/2" socket or open end wrench

Unpacking

Remove unit from carton and discard

all packaging. NOTE: Save all parts

bags.

To install Handle

The wheels and

handle do not pro-

vide adequate clearance, stability,

or support for pulling the unit up

and down stairs or steps. The unit

must be lifted or pushed up a

ramp. Do not lift the unit by the

manifold assembly; the unit could

be damaged.

1. To make installation easier, sub-

merge handle grip into warm

soapy water. Remove handle

grip from soapy water and slide

onto handle.

D24910

Insert the open ends of the han-

dle under the saddle. Before

attaching handle, you may have

to pull the open ends of the han-

dle apart so they fit tightly

against the side of the saddle.

Looking in from the open end of

the saddle, position the handle

toward the two bent tabs, on the

inside walls of the saddle.

10- ENG

TABS SADDLE OF HANDLE

Slowly push the open ends of

the handle onto both tabs at the

same time. Continue pushing the

handle into the saddle until the

holes on the side of the saddle

and handle are in line.

%.Z_

r _ HANDLE

OPEN END HOLE

BENT TAB OF HANDLE

Guide the straight end of each

retaining clip through the saddle

hole and both handle holes.

CLIPS

ON TABS

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