Craftsman 919.195412 Bedienungsanleitung

Owner’s Manual

Oil Lubricated

Single Stage

Horizontal Portable

AIR COMPRESSOR

• Safety Guidelines

• Assembly

• Operation

• Maintenance

• Troubleshooting

• Repair Parts

Model No.

919.195412

CAUTION: Read the Safety Guidelines

and All Instructions Carefully Before

Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

1000003598 7/16/07

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1000003598

TABLE OF CONTENTS

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

SPECIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

DUTY CYCLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-12

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20

SERVICE AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-23

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27

REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31

ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-57

NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

REPAIR PROTECTION AGREEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 59

HOW TO ORDER REPAIR PARTS . . . . . . . . . . . . . . . . . . . . . .Back Cover

ONE YEAR FULL WARRANTY

If this product fails due to a defect in material or workmanship within one year

from the date of purchase, Sears will at its option repair or replace it free of

charge. Contact Sears at 1-800-4-MY-HOME®to arrange for repair, or return it

to the place of purchase for replacement.

If this product is used for commercial or rental purposes, this warranty applies

for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

WARRANTY

3- ENG 1000003598

SPECIFICATION TABLE

Model No. 919.195412

Running HP *1.8

Bore 2.875" (73.0 mm)

Stroke 2.0" (50.8 mm)

Voltage-Single Phase 120/240

Minimum Branch Circuit Requirement 15 amps

Fuse Type Time Delay

Air Tank Capacity 25 gallons (94.6 L)

Approximate Cut-in Pressure 120 PSI

Approximate Cut-out Pressure 150 PSI

SCFM @ 40 PSIG *7.4

SCFM @ 90 PSIG *5.8

* Tested per ISO 1217

Refer to Glossary for abbreviations.

SAFETY GUIDELINES - DEFINITIONS

This manual contains information that is important for you to know and under-

stand. This information relates to protecting YOUR SAFETY and PREVENTING

EQUIPMENT PROBLEMS. To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an

imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Indicates a

potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury.

Indicates a

potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damage.

IMPORTANT SAFETY INSTRUCTIONS

Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known to the State of California to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, always wear

OSHA/MSHA/NIOSH approved, properly fitting face mask or respirator

when using such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

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1000003598

This product contains chemicals, including lead, known to

the State of California to cause cancer, and birth defects

or other reproductive harm. Wash hands after handling.

Do not operate this unit until you read and

understand this instruction manual for safety,

operation and maintenance instructions.

SAVE THESE INSTRUCTIONS

HAZARD

RISK OF EXPLOSION OR FIRE

What can happen How to prevent it

• It is normal for electrical contacts

within the motor and pressure

switch to spark.

• Always operate the compressor in a

well ventilated area free of combus-

tible materials, gasoline, or solvent

vapors.

• If electrical sparks from compressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

• If spraying flammable materials,

locate compressor at least 20 feet

(6.1 m) away from spray area. An

additional length of air hose may be

required.

• Store flammable materials in a

secure location away from com-

pressor.

• Restricting any of the compressor

ventilation openings will cause seri-

ous overheating and could cause

fire.

• Never place objects against or on

top of compressor.

• Operate compressor in an open

area at least 12" (30.5 cm) away

from any wall or obstruction that

would restrict the flow of fresh air to

the ventilation openings.

• Operate compressor in a clean, dry

well ventilated area. Do not operate

unit indoors or in any confined area.

• Unattended operation of this prod-

uct could result in personal injury

or property damage. To reduce the

risk of fire, do not allow the com-

pressor to operate unattended.

• Always remain in attendance with

the product when it is operating.

• Always turn off and unplug unit

when not in use.

5- ENG 1000003598

HAZARD

RISK TO BREATHING (ASPHYXIATION)

What can happen How to prevent it

• The compressed air directly from

your compressor is not safe for

breathing. The air stream may con-

tain carbon monoxide, toxic vapors,

or solid particles from the air tank.

Breathing these contaminants can

cause serious injury or death.

• Air obtained directly from the com-

pressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

• Sprayed materials such as paint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

• Work in an area with good cross

ventilation. Read and follow the

safety instructions provided on the

label or safety data sheets for the

materials you are spraying. Always

use certified safety equipment:

OSHA/MSHA/NIOSH respiratory

protection designed for use with

your specific application.

HAZARD

RISK OF SERIOUS INJURY OR PROPERTY DAMAGE

WHEN TRANSPORTING COMPRESSOR

• Oil can leak or spill and could

result in fire or breathing hazard;

serious injury or death can result.

oil leaks will damage carpet, paint

or other surfaces in vehicles or

trailers.

• Always place compressor on a

protective mat when transport-

ing to protect against damage to

vehicle from leaks. Remove com-

pressor from vehicle immediately

upon arrival at your destination.

HAZARD

RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may be UM coded

[for units with air tanks greater than 6" (152.4 mm) diameter] according to ASME

Section VIII, Div. 1 rules. All pressure vessels should be inspected once every two

years. To find your state pressure vessels inspector, look under the Division of Labor

and Industries in the government section of a phone book .

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

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1000003598

What can happen How to prevent it

• Failure to properly drain condensed

water from air tank, causing rust

and thinning of the steel air tank.

• Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with a new air

tank or replace the entire compres-

sor.

• Modifications or attempted repairs

to the air tank. • Never drill into, weld, or make any

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air

tank. Replace with a new air tank.

• Unauthorized modifications to the

safety valve or any other compo-

nents which control air tank pres-

sure.

• The air tank is designed to with-

stand specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

Attachments & accessories:

• Exceeding the pressure rating of

air tools, spray guns, air operated

accessories, tires, and other inflata-

bles can cause them to explode or

fly apart, and could result in serious

injury.

• Follow the equipment manufactur-

ers recommendation and never

exceed the maximum allowable

pressure rating of attachments.

Never use compressor to inflate

small low pressure objects such as

children’s toys, footballs, basket-

balls, etc.

Tires:

• Over inflation of tires could result in

serious injury and property damage. • Use a tire pressure gauge to check

the tires pressure before each use

and while inflating tires; see the tire

sidewall for the correct tire pressure.

NOTE: Air tanks, compressors and simi-

lar equipment used to inflate tires can fill

small tires similar to these very rapidly.

Adjust pressure regulator on air supply to

no more than the rating of the tire pres-

sure. Add air in small increments and

frequently use the tire gauge to prevent

over inflation.

HAZARD

RISK OF ELECTRICAL SHOCK

What can happen How to prevent it

• Your air compressor is powered by

electricity. Like any other electrically

powered device, if it is not used

properly it may cause electric

shock.

• Never operate the compressor

outdoors when it is raining or in wet

conditions.

• Never operate compressor with

protective covers removed or

damaged.

7- ENG 1000003598

• Repairs attempted by unqualified

personnel can result in serious

injury or death by electrocution.

• Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Electrical Grounding: Failure to

provide adequate grounding to

this product could result in serious

injury or death from electrocution.

Refer to "Grounding Instructions"

paragraph in the Installation

section.

• Make certain that the electrical

circuit to which the compressor

is connected provides proper

electrical grounding, correct voltage

and adequate fuse protection.

HAZARD

RISK FROM FLYING OBJECTS

What can happen How to prevent it

• The compressed air stream can

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Always wear certified safety equip-

ment: ANSI Z87.1 eye protection

(CAN/CSA Z94.3) with side shields

when using the compressor.

• Never point any nozzle or sprayer

toward any part of the body or at

other people or animals.

• Always turn the compressor off

and bleed pressure from the air

hose and air tank before attempt-

ing maintenance, attaching tools or

accessories.

HAZARD

RISK OF HOT SURFACES

What can happen How to prevent it

• Touching exposed metal such as

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

• Never touch any exposed metal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Do not reach around protective

shrouds or attempt maintenance

until unit has been allowed to cool.

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1000003598

HAZARD

RISK FROM MOVING PARTS

What can happen How to prevent it

• Moving parts such as the pulley, fly-

wheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

• Never operate the compressor with

guards or covers which are dam-

aged or removed.

• Keep your hair, clothing, and gloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Air vents may cover moving parts

and should be avoided as well.

• Attempting to operate compressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts

and can result in serious injury.

• Any repairs required on this product

should be performed by authorized

service center personnel.

HAZARD

RISK OF UNSAFE OPERATION

What can happen How to prevent it

• Unsafe operation of your air com-

pressor could lead to serious injury

or death to you or others.

• Review and understand all instruc-

tions and warnings in this manual.

• Become familiar with the operation

and controls of the air compressor.

• Keep operating area clear of all per-

sons, pets, and obstacles.

• Keep children away from the air

compressor at all times.

• Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Never defeat the safety features of

this product.

• Equip area of operation with a fire

extinguisher.

• Do not operate machine with miss-

ing, broken, or unauthorized parts.

9- ENG 1000003598

HAZARD

RISK OF INJURY FROM LIFTING

What can happen How to prevent it

• Serious injury can result from

attempting to lift too heavy an

object.

• The compressor is too heavy to be

lifted by one person. Obtain assis-

tance from others before lifting.

HAZARD

RISK FROM NOISE

What can happen How to prevent it

• Under some conditions and dura-

tion of use, noise from this product

may contribute to hearing loss.

• Always wear certified safety equip-

ment: ANSI S12.6 (S3.19) hearing

protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

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1000003598

ACCESSORIES

This unit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

GLOSSARY

Become familiar with these terms

before operating the unit.

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per min-

ute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge;

a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Standards for

Safety.

Cut-In Pressure: While the motor

is off, air tank pressure drops as you

continue to use your accessory. When

the tank pressure drops to a certain

low level the motor will restart auto-

matically. The low pressure at which

the motor automatically restarts is

called "cut-in" pressure.

Cut-Out Pressure: When an air com-

pressor is turned on and begins to

run, air pressure in the air tank begins

to build. It builds to a certain high

pressure before the motor automati-

cally shuts off, protecting your air tank

from pressure higher than its capacity.

The high pressure at which the motor

shuts off is called "cut-out" pressure.

Branch Circuit: Circuit carrying elec-

tricity from electrical panel to outlet.

Accessories

• In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose:1/4" (6.4 mm), 3/8"

(9.5 mm) or 1/2" (12.7 mm) inside

diameter in various lengths

Refer to the selection chart located

on the unit to select the tools this unit

is capable of powering.

DUTY CYCLE

This air compressor pump is capable

of running continuously. However,

to prolong the life of your air com-

pressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air compres-

sor pump should not run more than

30-45 minutes in any given hour.

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