Craftsman 21602 - 16 in. Variable Speed Scroll Saw Bedienungsanleitung

Operator's Manual

16 in. VARIABLE SPEED

SCROLL SAW

Model No. 137.216020

C us

CAUTION:

Before using this Scroll Saw,

read this manual and follow

all its Safety Rules and

Operating Instructions

•Safety Instructions

• Installation

• Operation

• Maintenance

• Parts List

Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA

Visit our Craftsman website: www,sears,com/craftsman

PartNo. 137216020001 Printed in China

SECTION PAGE

Warranty ................................................................................................. 2

Product Specifications ............................................................................ 3

Symbols ................................................................................................... 4

Power Tool Safety ................................................................................... 5

Scroll Saw Safety .................................................................................... 8

Electrical Requirements and Safety ........................................................ 10

Accessories and Attachments ................................................................. 12

Tools Needed for Assembly .................................................................... 12

Carton Contents ...................................................................................... 13

Know Your Scroll Saw ............................................................................. 14

Glossary of Terms ................................................................................... 15

Assembly and Adjustments ..................................................................... 17

Operation ................................................................................................ 26

Maintenance ........................................................................................... 31

Troubleshooting Guide ........................................................................... 32

Parts List ................................................................................................. 34

CRAFTSMAN ONE YEAR FULL WARRANTY

If this Craftsman tool fails due to a defect in material or workmanship within

one year from the date of purchase, call 1-800-4-MY-HOME®to arrange for

free repair (or replacement if repair proves impossible).

This warranty applies for only 90 days from the date of purchase if this product

is ever used for commercial or rental purposes.

This warranty does not include expendable parts, such as lamps, batteries,

bits or blades.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

,_ WARNING l

Some dust created by using power tools contains chemicals known to the state

of California to cause cancer and birth defects or other reproductive harm.

Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks, cement and other masonry products

Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do

this type of work. To reduce your exposure to these chemicals, work in a

well ventilated area and work with approved safety equipment such as dust

masks that are specially designed to filter out microscopic particles.

....................................................................................................................................................................................................................................................................................................................2

2008/05

MOTOR

Power Source ............................................................. 1.6 A, 120 V AC, 60 Hz

Speed Control ............................................................. Electric

TABLE

Tilt ................................................................................ 45oLeft

SAWDUST BLOWER ................................................. Yes

BLADE

Speed .......................................................................... 400-1600 SPM

Type ............................................................................. Pin-end or Plain-end

Length .......................................................................... 5 in.

Depth of Throat ............................................................ 16 in.

Blade Stroke ................................................................ 3/4 in.

Depth of 450 Cut.......................................................... 1 in.

Depth of 900 Cut.......................................................... 2 in.

WARNING I

To avoid electrical hazards, fire hazards or damage to the tool, use proper

circuit protection.

This tool is wired at the factory for 110-120 Volt operation. It must be

connected to a 110-120 Volt /15 Ampere time delay fuse or circuit breaker.

To avoid shock or fire, replace power cord immediately if it is worn, cut or

damaged in any way.

Before using your tool, it is critical that you read and understand these

safety rules. Failure to follow these rules could result in serious injury to

you or damage to the tool.

WARNING ICONS

Your power tool and its Operator's Manual may contain "WARNING ICONS"

(a picture symbol intended to alert you to, and/or instruct you how to avoid,

a potentially hazardous condition). Understanding and heeding these

symbols will help you operate your tool better and safer. Shown below are

some of the symbols you may see.

SAFETY ALERT: Precautions that involve your safety.

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety

glasses with side shields.

READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk

of injury, user and all bystanders must read and understand operator's

manual before using this product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away

from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

DANGER IDANGER: indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

[_ WARNING JWARNING: indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

,_ CAUTION !CAUTION: indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

....CAUTION ! CAUTION: used without the safety alert symbol indicates

a potentially hazardous situation which, if not avoided,

may result in property damage.

GENERAL SAFETY INSTRUCTIONS

BEFORE USING THIS POWER TOOL

Safety is a combination of common

sense, staying alert and knowing how

to use your power tool.

WARNING J

To avoid mistakes that could cause

serious injury, do not plug the tool in

until you have read and understood

the following.

.READ and become familiar

with the entire Operator's

Manual. LEARN the tool's

application, limitations and

possible hazards.

2. KEEP GUARDS IN PLACE and in

working order.

3. REMOVE ADJUSTING KEYS

AND WRENCHES. Form the habit

of checking to see that keys and

adjusting wrenches are removed

from the tool before turning ON.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite

accidents.

5. DO NOT USE IN DANGEROUS

ENVIRONMENTS. Do not use

power tools in damp locations, or

expose them to rain or snow. Keep

work area well lit.

10.

KEEP CHILDREN AWAY. All

visitors and bystanders should be

kept a safe distance from work

area.

MAKE WORKSHOP CHILD

PROOF with padlocks, master

switches or by removing starter

keys.

DO NOT FORCE THE TOOL. It will

do the job better and safer at the

rate for which it was designed.

USE THE RIGHT TOOL. Do not

force the tool or an attachment

to do a job for which it was not

designed.

USE PROPER EXTENSION

CORDS. Make sure your extension

cord is in good condition. When

using an extension cord, be sure

to use one heavy enough to carry

the current your product will draw.

An undersized cord will result in

a drop in line voltage and in loss

of power which will cause the tool

to overheat. The table on page

11 shows the correct size to use

depending on cord length and

nameplate ampere rating. If in

doubt, use the next heavier gauge.

The smaller the gauge number, the

heavier the cord.

11. WEAR PROPER APPAREL. Do 15.

not wear loose clothing, gloves,

neckties, rings, bracelets or other

jewelry which may get caught in

moving parts. Nonslip footwear is

recommended. Wear protective 16.

hair covering to contain long hair.

12. ALWAYS WEAR EYE

PROTECTION. Any power

tool can throw foreign 17.

objects into the eyes and

could cause permanent

eye damage. ALWAYS wear Safety

Goggles (not glasses) that comply

with ANSI Safety standard Z87.1.

Everyday eyeglasses have only

impact-resistant lenses. They

ARE NOT safety glasses. Safety 18.

Goggles are available at Sears.

NOTE: Glasses or goggles not in

compliance with ANSI Z87.1 could

seriously injure you when they

break.

13. WEAR A FACE MASK OR DUST

MASK. Sawing operation produces

dust.

14. SECURE WORK. Use clamps or

a vise to hold work when

practical. It is safer than

using your hand and

it frees both hands to

operate the tool.

19.

DISCONNECT TOOLS FROM

POWER SOURCE before servicing,

and when changing accessories

such as blades, bits and cutters.

REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF

position before plugging the tool in.

USE RECOMMENDED

ACCESSORIES. Consult

this Operator's Manual for

recommended accessories. The

use of improper accessories may

cause risk of injury to yourself or

others.

NEVER STAND ON THE TOOL.

Serious injury could occur if the

tool is tipped or if the cutting tool is

unintentionally contacted.

CHECK FOR DAMAGED PARTS.

Before further use of the tool, a

guard or other part that is damaged

should be carefully checked to

determine that it will operate

properly and perform its intended

function - check for alignment of

moving parts, binding of moving

parts, breakage of parts, mounting

and any other conditions that may

affect its operation. A guard or

other part that is damaged should

be properly repaired or replaced.

20.NEVERLEAVE THE TOOL

RUNNING UNATTENDED. TURN

THE POWER "OFF". Do not walk

away from a running tool until the

blade comes to a complete stop

and the tool is unplugged from the

power source.

21. DO NOT OVERREACH. Keep

proper footing and balance at all

times.

22. MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best

and safest performance. Follow

instructions for lubricating and

changing accessories.

23. WARNING: Dust generated from

certain materials can be hazardous

to your health. Always operate saw

in well-ventilated area and provide

for proper dust removal.

,& ]

24. DANGER J People

with electronic devices, such as

pacemakers, should consult their

physician(s) before using this

product. Operation of electrical

equipment in close proximity to

a heart pacemaker could cause

interference or failure of the

pacemaker.

25.DIRECTION OF FEED. Feed work

into a blade or cutter against the

direction of rotation of the blade or

cutter only.

READ AND UNDERSTAND all

safety instructionsand operating

procedures throughout the manual.

DO NOT OPERATE the Scroll Saw

until it is completely assembled

and installed according to the

instructions.

SHOULD any part of Scroll Saw

be missing, damaged, or fail in any

way, or any electrical component

fail to perform properly, shut off the

switch and remove the plug from

the power supply outlet. Replace

missing, damaged, or failed parts

before resuming operation.

10.

YOUR SCROLL SAW MUST

BE SECURELY FASTENED to

a stand or workbench. If there

is any tendency for the stand

or workbench to move during

operation, the stand or workbench

MUST be fastened to the floor.

THIS SCROLL SAW is intended for

indoor use only.

TENSION BLADE PROPERLY

before starting the saw. Recheck

and adjust tension as needed.

BLADE TEETH MUST POINT

downward toward the table.

,IF YOU ARE NOT thoroughly

familiar with the operation of a

Scroll Saw, obtain advice from

your supervisor, instructor or other

qualified person.

11. TABLE MUST BE CLEARED of all

debris before operating saw. Do not

perform lay out, set up or assemble

work on the table when the saw is

in operation.

SERIOUS INJURY could occur if

the tool tips over or you accidentally

hit the cutting tool. Do not store

anything above or near the tool.

AVOID INJURY from unexpected

saw movement. Place the saw on

a firm level surface where the saw

does not rock and bolt or clamp the

saw to its support.

12. TO PREVENT INJURIES, avoid

awkward hand or finger positions,

where a sudden slip could cause a

hand to move into the blade when

operating the saw.

13. HOLD WORKPIECE FIRMLY

against the table top.

14. NEVER CUT MATERIAL that is too

small to be held safely.

16.TURN THE SAW OFF AND

UNPLUG THE CORD if the blade

binds in the saw kerf while being

backed out of the workpiece,

usually caused by sawdust

clogging the kerf. If this happens,

turn off the scroll saw and unplug

the power cord. Wedge open the

kerf and back the blade out of the

workpiece.

17. DO NOT feed the material too

fast while cutting. Only feed the

workpiece at the rate the saw will

cut.

18. TURN THE POWER OFF, remove

the switch key and make sure the

scroll saw comes to a complete

stop before installing or removing

an accessory, and before leaving

the work area.

19. DO NOT START the saw with

workpiece pressing against the

blade. Slowly feed the workpiece

into the moving blade.

20. WHEN CUTTING a large

workpiece, MAKE SURE the

material is supported at table

height.

21. EXERCISE CAUTION when

cutting workpieces that are round

or irregularly shaped. Round items

will roll and irregularly shaped

workpieces can pinch the blade.

22.

23.

24.

25.

ALWAYS release blade tension

before loosening the blade holder

screw.

MAKE CERTAIN table tilting lock

is tightened before starting the

machine.

NEVER REACH under the scroll

saw table when motor is running.

CHECK FOR DAMAGED PARTS

before each use. Check for

alignment of moving parts, binding

of moving parts, breakage of parts,

mounting or any other conditions

that may affect operation. Parts that

are damaged should be properly

repaired or replaced before using

the tool.

26. THINK SAFETY.

GROUNDING INSTRUCTIONS

IN THE EVENT OF A MALFUNCTION

OR BREAKDOWN, grounding provides

a path of least resistance for electric

currents and reduces the risk of electric

shock. This tool is equipped with an

electrical cord that has an equipment-

grounding conductor and a grounding

plug. The plug must be plugged into

a matching receptacle that is properly

installed and grounded in accordance

with all local codes and ordinances.

DO NOT MODIFY THE PLUG

PROVIDED. If it will not fit the

receptacle, have the proper receptacle

installed by a qualified electrician.

GUIDELINES FOR EXTENSION

CORDS

USE THE PROPER EXTENSION

CORD. Make sure your extension cord

is in good condition. Use an extension

cord heavy enough to carry the current

your product will draw. An undersized

cord will cause a drop in line voltage

resulting in loss of power, overheating

and burning out of the motor. The

table on the right shows the correct

size to use depending on cord length

and nameplate ampere rating. If in

doubt, use the next heavier gauge. The

smaller the gauge number, the heavier

the cord.

IMPROPER CONNECTION of the

equipment grounding conductor can

result in risk of electric shock. The

conductor with the green insulation

(with or without yellow stripes) is the

equipment grounding conductor. If

repair or replacement of the electrical

cord or plug is necessary, do not

connect the equipment grounding

conductor to a live terminal.

CHECK with a qualified electrician or

service person if you do not completely

understand the grounding instructions,

or if you are not certain the tool is

properly grounded.

USE only three-wire extension cords

that have three-pronged grounding

plugs with three-pole receptacles that

accept the tool's plug. Repair or replace

damaged or worn cords immediately.

Make sure your extension cord is

properly wired and in good condition.

Always replace a damaged extension

cord or have it repaired by a qualified

technician before using it. Protect your

extension cords from sharp objects,

excessive heat and damp or wet areas.

Use a separate electrical circuit for

your tool. This circuit must not be less

than #18 wire with a 1.6 A time-lag

fuse. NOTE: When using an extension

cord on a circuit with a #18 wire, the

extension cord must not exceed 25 feet

in length. Before connecting the motor

to the power line, make sure the switch

is in the off position and the electric

current is rated the same as the current

stamped on the motor nameplate.

Running at a lower voltage will damage

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