Crane IQWrench2 Opta Bedienungsanleitung

IQWrench2 OptaOpta

OptaOpta

Opta

Digital Torque Wrench

Operator’s Manual

Manual 1181: Issue 2a

Crane Electronics Ltd

NOTICE

without the prior permission in writing from Crane Electronics Ltd is forbidden.

The contents of this manual are subject to change without prior notice.

ATTENTION - BATTERYCHARGING

The IQWrench2 Opta is powered by a Lithium Polymer battery. This battery must be charged by

placing the wrench into its cradle.

PLACING TOOL IN SERVICE

Always operate, inspect and maintain this unit in accordance with all regulations (local, state,

federal and country) that may apply.

Do not remove any labels.

USING THE TOOL

Always use Personal Protective Equipment appropriate to the tool used and material worked.

Keep body stance balanced and firm. Do not overreach when operating this tool. Anticipate and be

alert for sudden changes in motion, reaction torque, or forces during the operation.

Ensure work pieces are secure. Use clamps or vices to hold work piece whenever possible.

Never use a damaged or malfunctioning tool or accessory.

Maintain unit with care. Keep unit clean for better and safer performance. Follow instructions for

changing accessories.

Do not operate this product in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust.

Do not modify this product for purposes other than those recommended.

IQWrench2 Opta

CE MARKING

Manufacturer: Crane Electronics Ltd

Address: Watling Drive

Sketchley Meadows

Hinckley

Leicestershire

LE10 3EY

United Kingdom

Tel: +44 (0)1455 251488

Declares that this product has been assessed and complies with the requirements of

the relevant CE Directives

Caution: Changes or modifications to the IQWrench2 Opta not expressly

approved by Crane Electronics Ltd could void the user’s authority to operate

the equipment.

IQWrench2 Opta

CONTENTS PAGE

SECTION 1 Introduction ..................................................................................................... 4

How to use this manual ........................................................................................... 4

Packing List ............................................................................................................. 4

Care and Storage .................................................................................................... 4

Overview .................................................................................................................. 5

Batteries .................................................................................................................. 7

Dimensions .............................................................................................................. 8

Specifications ........................................................................................................... 9

Accessories ............................................................................................................. 9

SECTION 2 Controls ......................................................................................................... 10

Removing & Attaching Drive Adaptors ................................................................... 10

Control Panel ......................................................................................................... 11

Charging/Comms Cradle ....................................................................................... 12

SECTION 3 Operating Instructions .................................................................................. 13

Charging the Wrench ............................................................................................. 13

Basic Operation ..................................................................................................... 14

Powering On .......................................................................................................... 14

Auto Power Off...................................................................................................... 14

Hardware Reset ..................................................................................................... 14

Attaching a PC ....................................................................................................... 14

Basic Operating principles ..................................................................................... 15

Basic Menu Structure ............................................................................................. 17

Getting Started - Using for the first time ................................................................. 18

Changing the Time and Date and Date Format ..................................................... 18

Changing the Language ........................................................................................ 18

Taking a Reading - Quick Read Mode ................................................................... 19

Taking a Reading - Quick Store Mode ................................................................... 22

Quick Read setup Menu ....................................................................................... 28

Quick Store Setup Menu ........................................................................................ 29

Main Setup Menu ................................................................................................... 32

Power Settings Menu ............................................................................................. 33

Battery Charge Indicator ........................................................................................ 34

Advanced Operation ......................................................................................................... 35

Features (Advanced Mode) ................................................................................... 35

Using with Opta Comms ........................................................................................ 36

Working with Jobs ................................................................................................. 36

Working with Rounds ............................................................................................. 40

Remote Setup ........................................................................................................ 41

Comms Setup ........................................................................................................ 41

Flash Program ....................................................................................................... 41

Software Reset ...................................................................................................... 41

Trace Duration ....................................................................................................... 44

Verification and Adjustment ................................................................................... 44

Zero Gyro ............................................................................................................... 44

Section 4 Additional information and features ............................................................... 45

Gyro ....................................................................................................................... 45

Cycle End Time ..................................................................................................... 45

LEDs ...................................................................................................................... 46

Regional Settings .................................................................................................. 46

Buzzer ................................................................................................................... 47

Remote Setup ........................................................................................................ 47

Remote Protocol .................................................................................................... 48

Status Bar .............................................................................................................. 48

Power .................................................................................................................... 49

Wireless ................................................................................................................ 51

Change Rv ID ........................................................................................................ 51

Retry Function ....................................................................................................... 52

Users ..................................................................................................................... 53

ID Adapter .............................................................................................................. 54

Calibration Date ..................................................................................................... 54

Measurement Modes ............................................................................................. 55

Job Measurement Icons ........................................................................................ 56

Yield Function ........................................................................................................ 57

Specialist Job Function .......................................................................................... 60

Downloading Jobs ................................................................................................. 61

Glossary of Terms .................................................................................................. 62

INTRODUCTION Section 1

HOW TO USE THIS MANUAL

This manual is split into sections describing the steps to be taken to configure the

IQWrench2 Opta for use in measuring and recording torque values.

Section 1 is an introduction to the IQWrench2 Opta.

Section 2 describes the controls and features.

Section 3 describes how to configure and use the IQWrench2 Opta .

Section 4 gives additional information on certain features.

The following conventions are adopted throughout this manual:

Keys to be pressed will be shown as the key legend - for example Enter

Information displayed on the LCD screen will be shown in italics contained within

quotation marks i.e. ‘Select Fault’ or displayed as an actual screenshot.

PACKING LIST

The following items are supplied with the Basic and Production IQWrench2 Opta

units.

1x IQWrench2 Opta Digital Torque Wrench

1x Charging Cradle unit

1x PSU

1x Mains cable

1x Opta Comms software (+ USB driver)

Additional items supplied with Advanced IQWrench2 Opta

1x Programming Cradle (instead of a Charging Cradle)

1x USB cable

CARE & STORAGE

This unit is designed for indoor use only

Operating temperature range 5-40 degrees C

Storage temperature range 0-50 degrees C

The membrane keypad may be wiped clean with a soft damp cloth.

THIS UNIT CONTAINS NO USER SERVICEABLE PARTS. ONLYQUALIFIED

SERVICE PERSONNEL SHOULD REPLACE OR FIT PARTS.

INTRODUCTION Section 1

OVERVIEW

IQWrench2 Opta combines all the features of a high specification digital torque and angle

wrench with a data collection system in one ergonomic package.

The IQWrench2 Opta is a powerful, smart torque tool which is essential in both the Quality

Audit and Assembly environments. This rugged, but light tool can be used on a stand alone

basis or as part of a sophisticated production control system.

Depending on customer needs, the IQWrench2 Opta can be configured as either a basic tool

or an advanced data collection system. Flexibility is enhanced as the software in the

IQWrench2 Opta can be upgraded almost as soon as a change is required.

The IQWrench2 Opta features the following four measurement modes, Track, Peak , Audit

and Yield. All of the above modes, other than Track, when the options are enabled, have

the facility to set specification and control limits. This enables the wrench to give the user

information as to the status of the torque cycle. This information is displayed in 4 ways:

On screen

As multi colour LEDs (on the top and underside of the wrench)

As a buzzer

As a vibrating handle

These indicate a HI, LO or OK fastener status and are known as the “Fastener Status

Indicators”.

INTRODUCTION Section 1

Track

This is the display of real time torque and it is typically used when calibrating the

IQWrench2.

Peak

In this mode the wrench can be used to audit the residual values of a pre-

tightened fixing or used as a tightening tool for low volume tightening applications.

The wrench can be set-up and used in 4 different ways:

Peak only

In this mode the wrench displays torque and the fastener status indicators are

activated when the control and specification parameters are reached.

Peak with Torque control

In this mode the wrench displays torque and angle, however, the fastener status

indicators are still activated on the Torque control and specification parameters

being reached. The wrench also uses a second parameter which is angle; this

angle information is used to monitor an angle window, giving greater security to

the tightened fixing.

Peak with Angle Control

In this mode the wrench displays torque and angle, and now uses the second

parameter of angle as the controlling parameter. The fastener status indicators

are now activated when the Angle control and specification parameters are

reached. The wrench is now operating as a production tool that is tightening to a

“pre” torque and final angle window.

Yield

In this mode, the wrench uses Torque and Angle to detect when the joint being

tightened is going to yield. The torque and angle values at this pont are

displayed and stored. The yield point is where the torque vs angle curve

gradient reduces to half its maximum value.

Audit

In this mode the wrench is purely used for auditing a pre-tightened fixing. This is a

special software algorithm that senses the break away point of the tightened fixing

and displays the torque value after a defined number of degrees is reached. In this

mode the wrench displays torque and the fastener status indicators show if the

correct angle has been pulled. The wrench will also display the final peak torque -

achieved once the cycle is complete.

INTRODUCTION Section 1

The IQWrench2 Opta is designed to be point of load insensitive, which means that the

operator can be assured of correct measurement, however the wrench is held and

torque is applied - particularly useful in limited access situations.

The IQWrench2 Opta can read the ID of special adaptors. It can use the ID and

check its value in a table loaded into the wrench to compensate for different length

adaptors. The wrench software can force a specific adaptor ID to be used for a

specific job, and to choose a specific job that uses that specific adaptor.

The IQWrench2 Opta is supplied with DIN standard interchangeable head fittings,

giving a wide range of head attachments to meet the assembly requirements, or a

fixed square head – dependent on torque range. There is an adaptor that will convert

the DIN heads to Dovetail (Sturtevant Richmond) which allows dovetail attachments to

be used.

When used in Jobs mode, the IQWrench2 Opta has the ability to store a large amount

of date and time stamped readings for each of the fasteners audited. This data can be

uploaded and stored on the PC with the use of the Opta Comms or OMS platform.

Data from the IQWrench2 Opta can be uploaded to a PC using a USB cable. The

IQWrench2 Opta has to be on a programming cradle to communicate to a PC via a

cable.

BATTERIES

IQWrench2 Opta uses a 3.7V Li Polymer battery (battery life - 14 hours of typical

use). It is recommended that the battery is replaced after 2 years of normal (single

shift) use, or 1 year of heavy (double shift) use during calibration / service.

Battery Disposal

To be disposed of in an environmentally sound manner and in

accordance with local legislation.

Do not incinerate.

Do not disassemble.

Do not short the terminals or expose to high temperatures.

Where the customer has issues disposing of batteries - please return to Crane

Electronics.

It is an offence to throw portable batteries out with domestic refuse.

INTRODUCTION Section 1

DIMENSIONS

INTRODUCTION Section 1

SPECIFICATIONS

Power: One Li Polymer 3.7V battery - 2000 mAh capacity

Accuracy: ±0.5% of rated maximum wrench capacity.

Overload Capacity: 125% of stated maximum wrench capacity.

Zero Drift: <0.1% of rated maximum wrench capacity.

Operating Temperature

Range: +5 to +40 degrees Celsius

Temperature Stability: ±0.1% per degree Celsius.

Sealing: IP40.

Humidity: 5% to 75% non condensing.

Calibration: Issued with calibration certificate traceable to national

and international standards. 12 months typical

recalibration interval.

Warranty: 12 months parts and labour.

Servicing: Crane Electronics Ltd offer a repair facility and

calibration to UKAS and international standards.

Crane Electronics Inc. operates a calibration

laboratory with a Certificate of Accreditation to ISO/

IEC 17025, and a certificate of compliance to ISO

9001. Reference standards are traceable to N.I.S.T.

standards.

ACCESSORIES

ITEM PART No.

RS232 Cable 090184

USB cable 090260

Programming Cradle IQW2S-0000-CRCPUX

Charging Cradle IQW2S-0000-CRCCXX

PSU for cradle 080154

Adapter heads with ID Contact Crane

CONTROLS Section 2

CONTROLS

REMOVING AND ATTACHING THE DRIVE ADAPTORS

DIN Standard Head

The DIN adaptors simply push into the rectangular slot at the end of the head as

shown. Press the locking pin to allow the adaptor to click into position.

Press the release button on the underside of the wrench shaft and pull the adaptor to

remove.

SR (Sturtevant Richmont) Head (attached to DIN to SR adaptor)

To remove a SR head, insert a small screwdriver into the access hole as shown,

depress the small locking pin and slide the adaptor to the side - see below.

To attach a drive adaptor, depress the locking pin and slide the adaptor into place

until it locates with a click.

Rear of Wrench

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