Crest Audio ProJunior Bedienungsanleitung

Crest Healthcare Pro R:1

Operator Manual

Crest Healthcare

Pro Junior (PJ) and Pro Junior (PJ W/R/D)

Series Ultrasonic Washer

SalesandService:

CrestUltrasonicsCorp.

18GraphicsDr,Ewing,NJ08628,USA.

Phone:609‐883‐4000.

www.crest‐ultrasonics.com

Crest Healthcare Pro R:1

Important Notifications

IMPORTANT: Read this entire manual before attempting to install,

operate or perform any maintenance on your Ultrasonic Cleaning

Systems. Ensure all appropriate personnel understand the contents

of this manual.

This Operating Manual contains important information on

proper use and maintenance of the Ultrasonic Cleaning

System. All personnel involved in the use and maintenance of

this equipment must carefully review and comply with the

warnings, cautions and instructions contained in this manual.

These instructions are important to protect the health and

safety of personnel operating the Ultrasonic Cleaning System

and should be retained in a conveniently accessible area for

quick reference.

Complete instructions for uncrating have been furnished. If missing,

contact Crest Ultrasonic for replacement copy, giving the serial,

SKU and model numbers of the unit.

Crest carries accessories for use with these units.

Crest representatives will gladly review these with you.

A listing of the SAFETY PRECAUTIONS to be observed when

operating and servicing this Ultrasonic Cleaning System is found

in SECTION 1 of this manual. Do not operate or service the

equipment until you have become familiar with this information.

Any alteration of the PJ or PJ W/R/D not authorized or

performed by Crest will void the warranty, could adversely

affect operator safety and could violate national, state or local

regulations.

Advisory

Indications for Use

The Ultrasonic Cleaning System is designed to thoroughly wash by

removing tissue, blood and other contaminants or dry (PJ WRD)

laparoscopic and general surgical instruments prior to final

disinfection and sterilization as required.

Validated to clean Intuitive Surgical® da Vinci® instruments prior to final

disinfection and sterilization as required. Please refer to the latest

Intuitive Surgical Reprocessing Instructions for detailed descriptions

of instruments and accessories, designed for use with Intuitive

Surgical’s da Vinci Surgical Systems and which are currently validated

for use with this equipment. When processing Intuitive Surgical

instruments, it is important that the healthcare facility follow all

directions in the latest Intuitive Surgical Reprocessing Instructions as

well as any instrument specific instructions and supplements that may

come with individual instruments (presoaking steps should precede;

refer to Intuitive Surgical IFUs).

IMPORTANT: Check the occupational health and safety act, as well

as local electric and plumbing codes, for any specific requirements

that may pertain to installation of this unit.

Introduction Operator Manual

Crest Healthcare Pro R:1

To help ensure operators are adequately trained in the safe use of the

equipment, Crest recommends:

–

All personnel operating or maintaining the Ultrasonic Cleaning Systems are

fully trained in equipment operation and safe use.

–

Personnel working with toxic chemicals and vapors (if applicable) have

comprehensive instructions in the washing process, relevant health hazards

and methods to detect the escape of toxic materials.

Service

Information

A thorough preventive maintenance program is essential for safe and

proper unit operation. This manual contains maintenance schedules

and procedures which should be followed for satisfactory equipment

performance. Comprehensive instructions for monthly,quarterly,

and semi-annual preventive maintenance can also be found in this

manual.

Operator Manual Introduction

Only trained personnel should attempt to perform maintenance on the

Ultrasonic Cleaning System to avoid personal injury, improper equipment

performance, invalidation of the equipment warranty or other costly damage.

Crest Healthcare Pro R:1

TABLE OF CONTENTS

Section

Number Description Page

Safety Precautions ........................................................................................................................ 1-1

Symbols on Unit ..................................................................................................................................... 1-4

Operating Instructions .................................................................................................................. 2-1

2.1

Before Operating This Equipment .......................................................................................................... 2-1

2.2

Operation ................................................................................................................................................ 2-2

2.2.1

2.2.2

2.2.3

2.2.4

Pro Cleaner Cycle, Pre-Wash through Final Spray Phases .......................................................... 2-2

Pro Console Cycle, Pre-Wash through Final Rinsing/Drying Phases .......................................... 2-5

Pausing Cycle .............................................................................................................................. 2-9

Aborting Cycle ............................................................................................................................ 2-10

Troubleshooting ............................................................................................................................ 3-1

Routine Maintenance. .................................................................................................................... 4-1

4.1

4.2

Before Performing Routine Maintenance ............................................................................................... 4-1

Cleaning Procedures .............................................................................................................................. 4-2

4.2.1

General ......................................................................................................................................... 4-3

4.2.2

Monthly Cleaning Procedure ........................................................................................................ 4-3

Cleaning Touch Screen .......................................................................................................................... 4-4

Replacement Parts ................................................................................................................................. 4-4

4.3

4.4

Supplemental Information ............................................................................................................ 5-1

5.1 Important User Information ..................................................................................................................... 5-1

5.1.1

5.1.2

5.1.3

Installation Checklist ..................................................................................................................... 5-1

General Description ..................................................................................................................... 5-2

Technical Specifications ............................................................................................................... 5-2

5.2

5.3

Special Additives Specifications ............................................................................................................. 5-4

Controls and Indicators .......................................................................................................................... 5-5

5.3.1

5.3.2

5.3.3

5.3.4

Operator Controls and Indicators ................................................................................................. 5-5

Other Controls .............................................................................................................................. 5-5

Control Touch Panel ..................................................................................................................... 5-6

Changing Cycle Parameters ......................................................................................................... 5-8

5.4 Operating Instructions .......................................................................................................................... 5-11

5.4.1

5.4.2

5.4.3

5.4.4

5.4.5

Initial Start-up .............................................................................................................................. 5-11

Pro Ultrasonic Cleaning System Cycle ....................................................................................... 5-13

Spray Rinse Phase ..................................................................................................................... 5-13

Rinse/Dry Phase ......................................................................................................................... 5-14

Draining CLEANING Chamber ................................................................................................... 5-14

5.5 Port Flushing System ........................................................................................................................... 5-15

5.5.1

5.5.2

Features ...................................................................................................................................... 5-15

Operation .................................................................................................................................... 5-16

iii

Table of Contents Operator Manual

Crest Healthcare Pro R:1

LIST OF FIGURES

Description Page

Figure 2-1.

Figure 2-2.

Figure 2-3.

Figure 2-4.

Figure 2-5.

PJ Cleaner Cycle, Start Cycle .............................................................................................. 2-3

PJ Cleaner Cycle, Start Cycle................................................................................................ 2-5

PJ Cycle, Rinsing/Drying Phase ................. .......................................................................... 2-7

Pausing PJ Cleaning System Cycle .................................................................................... 2-9

Cycle Abort .......................................................................................................................... 2-10

Figure 3-1. Typical Alarm Screen ............................................................................................................ 3-1

Figure 4-1. Clean Dryer Air Intake ........................................................................................................... 4-4

Figure 5-1.

Figure 5-2.

Figure 5-3.

Figure 5-4.

Figure 5-5.

Figure 5-6.

Figure 5-7.

Figure 5-8.

Figure 5-9.

Figure 5-10.

Figure 5-11.

Lid Counterweight Shipping Bracket and Hardware (Typical) ............................................... 5-2

PJ Cleaning System Controls (Typical). ................................................................................ 5-5

Temperature Control (Thermostat) Location (Console Unit Shown) ..................................... 5-5

Generator Power Switch (Typical) ......................................................................................... 5-6

Touch Screen Description ..................................................................................................... 5 - 6

Cycle Select Screen .............................................................................................................. 5-8

Password Screen................................................................................................................... 5-8

MAIN1 Screen – Cleaner and Console Units (Non-daVinci Cycles) .................................... 5-9

MAIN2 Screen – Cleaner and Console Units (daVinci Cycles) ............................................ 5-9

Miscellaneous Screens – Console Units ............................................................................. 5-10

Port Flushing Kit and Instruments Connections ................................................................... 5-15

Table of Contents Operator Manual

Crest Healthcare Pro R:1

LIST OF TABLES

Table Title Page

Table 1-1 Definition of Symbols on PJ Ultrasonic Cleaning System ............................................................... 1-4

Table 2-1 PJ Cycles .......................................................................................................................................... 2-9

Table 3-1 Pro Ultrasonic Cleaning Systems Troubleshooting Chart. .............................................................. 3-2

Table 4-1

Table 4-2

Recommended Cleaning Products .................................................................................................. 4-2

Replacement Parts .......................................................................................................................... 4-5

Table 5-1 Recommended Chemistries ............................................................................................................ 5-4

vii

Table of Contents Operator Manual

Crest Healthcare Pro R:1

SAFETY PRECAUTIONS

The following Safety Precautions must be observed when operating or servicing this Ultrasonic Cleaning

System. WARNING indicates the potential for personal injury and CAUTION indicates the potential for

damage toequipment. For emphasis, certain Safety Precautions are repeated throughout the manual. It is

important to review ALL Safety Precautions before operating or servicing the unit.

WARNING – PINCHING HAZARD:

Pinch point is created during lid articulation. Keep hands clear when opening or closing the lid.

WARNING – BREATHING HAZARD:

Some cleaning solutions emit harmful vapors. Only use cleaning solutions in well-ventilated areas. Do

not inhale vapors. Do not permit solution vapors to exceed maximum allowable concentrations in the

work area. Ensure adequate ventilation.

WARNING – CHEMICAL BURN AND/OR EYE INJURY HAZARD:

Detergents are caustic and can cause adverse effects to exposed tissues. Do not get in eyes, on skin or

attempt to ingest by mouth.

•

Read and follow precautions and instructions on detergent label and in Safety Data Sheet (SDS) prior

to handling chemical, refilling chemical containers or servicing chemical injection pumps and lines.

•

Wear appropriate Personal Protective Equipment (PPE) whenever handling chemicals or servicing

chemical injection pumps and lines.

Wear appropriate Personal Protective Equipment (PPE) whenever removing baskets or parts from

cleaning chamber.

WARNING – BURN HAZARD:

Wear appropriate Personal Protective Equipment (PPE) whenever reaching into RINSE-DRY Chamber

after a dry operation. Dryer heats load to 250°F (121°C).

Tank walls remain hot for a period after unit is turned off. Wait for unit to cool before performing any

cleaning or maintenance procedures.

Wear appropriate Personal Protective Equipment (PPE) whenever removing items from countertops.

Countertops become hot after extended periods of unit operation.

WARNING – EXPLOSION HAZARD:

Use only water or water-detergent mix in cleaning chamber. Never use flammable or combustible

cleaning liquids. Fire or explosion could result.

1-1

Safety Precautions Operator Manual

Crest Healthcare Pro R:1

WARNING – ELECTRIC SHOCK HAZARD:

llow instrument tray to fully drain prior to moving to next cleaning station. Excess water spillage may

cause electrical shock and serious injury.

Disconnect all utilities to unit before servicing. Do not service unit unless all utilities have been properly

locked out. Always follow local occupational health and safety regulations, as well as electric and

plumbing codes.

Lock building electrical supply disconnect switch and console master power Switch to OFF before

checking or replacing any parts. Electrical shock can cause serious injury.

WARNING – SLIPPING HAZARD:

To avoid slippery floor conditions, immediately wipe up any spilled liquid or condensation. If spills or

drippage are detergents or other chemicals, follow safety precautions and handling procedures set

forth on detergent or chemical label and/or Safety Data Sheet (SDS).

WARNING – PERSONAL INJURY AND/OR EQUIPMENT DAMAGE HAZARD:

Repairs and adjustments to this equipment must be made only by trained service personnel.

Maintenance performed by unqualified personnel or installation of unauthorized parts could cause

personal injury, result in improper equipment performance, invalidate the warranty or result in costly

damage. Contact Crest regarding service options.

Regularly scheduled preventive maintenance, in addition to the faithful performance of routine

maintenance described within this manual, is required for safe and reliable operation of this equipment.

Failure to perform periodic inspections of the cleaner could result in serious personal injury or

equipment damage.

Do not wear loose fitting clothing, neckties or jewelry that could become entangled in moving parts.

Never reach into a chamber when unit is in operation. Always use racks, baskets, or tongs for inserting

and removing objects.

Never reach into a chamber if lid is jammed.

WARNING – DISPOSAL HAZARD:

This product contains materials which may require disposal through appropriately licensed and

permitted hazardous waste management firms.

CAUTION – POSSIBLE EQUIPMENT DAMAGE:

Never use CLEANING or RINSE-DRY Chamber as a sink. Under no circumstances should waste water

be poured into either chamber as water could overflow drain and damage delicate components.

Never drop or rest parts directly on chamber bottom or on top of transducers.

1-2

Operator Manual Safety Precautions

Crest Healthcare Pro R:1

CAUTION – POSSIBLE EQUIPMENT DAMAGE (CONT’D):

Never scratch chamber walls. This can increase cavitation erosion.

When choosing a detergent, select one with a low chloride content. Detergents with a high chloride

content can be harmful to stainless steel.

Repeated fuse burnouts indicate a short circuit or overload. Have a fully trained technician locate and

correct situation.

Use nonabrasive cleaners when cleaning unit. Follow directions on container and rub in a back-and-

forth motion, in same direction as surface grain. Abrasive cleaners damage stainless steel. Cleaner

rubbed in a circular motion or applied with a wire brush or steel wool will scratch and dull stainless

steel. Do not use these cleaners on painted surfaces.

Failure to remove shipping bracket and hardware from lid counterweights results in lid and/or unit

cabinet damage.

Avoid running equipment into Ultrasonic Cleaning System Control Panel or Touch Screen to prevent

damage to controls.

REMEMBER – POSSIBLE TIME DELAY:

Insufficient clearance space will make repairs more difficult and time-consuming. Refer to the

equipment drawing for minimum clearance for service/maintenance access requirements.

1-3

Safety Precautions Operator Manual

Crest Healthcare Pro R:1

Symbols on Unit

Table 1-1 is a key to the symbols appearing on the

Ultrasonic Cleaning Systems.

Table 1-1. Definition of Symbols on Ultrasonic Cleaning System

1-4

Operator Manual Safety Precautions

Symbol Definition

Unit to be Serviced by Trained Personnel Only

Do Not Use Cleaning Liquids Classified as Flammable or Combustible in

This Cleaning System

Pinch Point; Keep Hands Clear When Opening or Closing the Lid

Heavy Object-Lift Hazard

Protective Earth Ground

Hot Surfaces

High Voltage

- OR - Attention, Consult Manual for Further Instructions

Data Plate (Sample Shown)

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