CropCare DS25 Bedienungsanleitung

by PBZ

25 Gallon Disinfect Sprayer

Model DS25

Form: DS25OM_REV-B

PBZ LLC | 295 Wood Corner Rd | Lititz PA 17543

www.CropCareEquipment.com | (717)-738-7365

A Paul B Zimmerman Inc. Company

Owner's Manual

Table Of Contents

Before You Begin....................................................................................3

Safety Precautions.................................................................................4

General Guideline...................................................................... 4

Before Operation.........................................................................4

During Operation........................................................................5

Following Opertaion..................................................................5

Pump Safety Precautions..........................................................5

Breakdowns & Parts List.......................................................................6

DS-25 Breakdown........................................................................6

DS-25 Parts List.............................................................................7

DS101 Breakdown & Parts List................................................8

DS102 Breakdown & Parts List................................................9

DS103 Breakdown & Parts List..............................................10

DS104 Breakdown & Parts List..............................................11

DS106 Breakdown & Parts List..............................................12

GK50DS Breakdown & Parts List...........................................13

Disinfect System Plumbing Schematic.......................................14

Installing the Sprayer........................................................................15

Base Unit Installation (DS-25)................................................15

Filter Unit Assembly..................................................................16

Trailer/Drive Axle Nozzle Assembly & Mounting............16

Thank you for purchasing this CropCare product. This owners manual contains helpful information regarding the installation,

operation and maintenance of your product. For parts and service please contact your local CropCare dealer.

Steering Axle Nozzle Assembly & Installation.................17

Diaphram Check Valve Assembly & Installation.............18

Bulk Head/Quick Disconnect Assembly & Install...........18

Spraygun Assembly & Installation..... .................................18

Maintenance & Winterizing Instructions.....................................19

Routine Maintenance...............................................................19

Winterizing Your Sprayer........................................................19

CropCare Limited Warrenty..............................................................20

Notes...................................................................................................21-22

ContactUs...............................................................................................23

• Please read and understand this manual and its instructions and warnings completely before operating the sprayer.

• Be aware of all safety guidelines, warnings, and cautions.

• Completely assemble the sprayer according to the directions supplied in this manual.

• Read and understand the chemical manufacturer’s labels, warnings, and instructions.

• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.

Before You Begin

Please read and understand this manual and its instructions and warnings completely before operating.

• Carefully study and understand this owner’s manual.

• Read and follow the inoculant or chemical manufacturer’s labels, warnings, and instructions! A material safety data sheet

(MSDS) should be provided by the chemical manufacturer.

• To avoid injury from chemical hazards, wear the proper protective clothing. Each chemical manufacturer’s clothing

requirements are listed under the “Personal Protective Equipment” (PPE) section in the chemical instructions.

• Do not wear loose-tting clothing which may catch in moving parts.

• It is also recommended that operators wear suitable hearing and eye protection.

• Inspect the sprayer for worn parts, loose bolts, or other visible problems, and make the necessary repairs. See the maintenance

section on page 13.

• Make sure the area is clear of any people or obstructions before using the sprayer.

• Have all operators practice operating the sprayer and its attachments until all persons are completely capable of safe operation.

General Guidelines

• The operator should be a responsible adult. Do not allow persons

to operate this liquid applicator until they have displayed a

thorough understanding of applicator safety precautions and

operational use!

• The best defense against accidents is a careful and responsible

operator.

• A chemical warning decal and an owner’s manual warning decal

are located on the applicator’s tank. Be aware of their location. See

Figure 1 and Figure 2.

• Always replace any warning decals that aren’t legible or are missing.

• When transporting the sprayer on public roads, always follow

state and local regulations regarding safety and transportation

requirements.

• If there is any portion of this manual that you do not fully

understand, please contact PBZ LLC.

Safety Precautions

Before Operation

Figure 1: Chemical Warning Decal(# DEMT3980)

Figure 2: Owner's Manual Decal(# DE39)

Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety

precautions. You, the operator, can avoid accidents by observing the precautions in this section.

During Operation

• Always be aware of bystanders, particularly children!

• Keep hands and body parts clear of all moving parts!

• Never leave running equipment unattended.

• Never leave running equipment, including the liquid applicator, unattended!

• Remember that accidents can even happen to seasoned operators. Always take your time and follow all safety instructions.

Pump Safety Precautions

Safety Precautions

• Never pump ammable, explosive, petroleum-based, or any other non-compatible products such as gasoline, fuel oil, kerosene,

etc. Such practices will void the manufacturer’s warranty.

• DO NOT allow the pump to get wet or to be exposed to the elements. Allowing the pump to get wet or to be exposed to the

elements voids the manufacturer’s warranty.

• Note: The pump may be run dry for limited periods without resulting in damage.

• Always disconnect the power to the pump when working on the pump. Failure to do this could result in electrical shock.

Following Operation

• After operation, store the sprayer away from human and livestock activity.

• Do not permit children to play on or around the sprayer.

Breakdowns & Parts Lists

Disinfect Sprayer Breakdown

DS-25, Disinfect System Base Assembly

Breakdowns & Parts Lists

Disinfect Sprayer Parts List

DS-25, Disinfect System Base

Ref # Qty. Part Numbers Description

1 1.5’ 1208 Hose, EPDM Rubber 1/2”200 PSI

2 2 62606 Hose Clamp, Narrow 5/16”-7/8” SS

3 1 10416D Strainer, Suction 3/8” FPT 40 Mesh

4 1 3A3812 Fitting, Hose 3/8” MPT x 1/2” HB

5 2 3EL1212 Hose adapter, 90°, 1/2” MPT x 1/2” barb

6 1 5537-1G1-63B Pump, Diaphragm 12V 5.3 GPM Demand 75 PSI Viton Santo, Heavy Duty Motor

7 2 DE46 Decal, CropCare logo, 1.9”x 8.8”

8 1 DS106 Filter/Valve Assembly, Disinfect System

9 2 HSS10*12 Screw, Hex TEK #10 x 1/2” SS

10 1 SB25WP-DR Tank, 25 Gal White Poly w/Lid Lanyard Outlet Cap Gasket&Tether

11 4 SBT316*1 Bolt, Stove Truss Head 10-24 x 1”

12 1 T744 Pump cover, stainless steel

13 2 T743 ATX pump cover, tab

14 1 11042 Gasket, EPDM for 5”Lid

15 1 10035* Lid, Tank 5" w/ out Lanyard

16 1 10873* Lanyard, 12"

17 1 10960* Gasket, Tank Outlet Cap for Den Hartog Applicator Tank

18 1 19024* Cap, Tank Outlet for Den Hartog Applicator Tank

19 1 19025* Tether, Cap Tank Outlet for Den Hartog Applicator Tank

* Components are available as part of the tank (SB25WP-DR).

Breakdowns & Parts Lists

Disinfect Sprayer Breakdown & Parts List

DS101, Nozzle Assembly

Ref # Qty. Part Numbers Description

1 1 62606 Hose Clamp, Narrow 5/16"-7/8" SS

2 2 22674-14-NYB Adapter, Nozzle 45° 1/4”NPT

3 2 256003NYR Cap & Gasket, Quick TeeJet Red

4 1 3AF1438 Adapter, Hose 1/4” FPT x 3/8” HB

5 2 8079PP50 Strainer, Tip 50 Mesh Red Poly Body SS Screen

6 2 H5C14*1 Bolt, Hex 1/4-20 x 1”Gr 5

7 2 LW14 Washer, Lock 1/4”

8 2 NC14 Nut, Hex 1/4-20

9 1 T14S Tee, 1/4”NPT SS

10 1 T533 Gauge mount nipple, 1/4” MPT x 1 1/2”, stainless

11 2 TFVP2 Tip, Turbo FloodJet Polymer Red

Breakdowns & Parts Lists

Disinfect Sprayer Breakdown & Parts List

DS102, Nozzle Assembly

Ref # Qty. Part Numbers Description

1 1 62606 Hose Clamp, Narrow 5/16”-7/8” SS

2 1 22674-14-NYB Adapter, Nozzle 45° 1/4" NPT

3 1 256003NYR Cap & Gasket, Quick TeeJet Red

4 1 3AF1438 Adapter, Hose 1/4” FPT x 3/8” HB

5 1 8079PP50 Strainer, Tip 50 Mesh Red Poly Body SS Screen

6 2 H5C14*1 Bolt, Hex 1/4-20 x 1”Gr 5

7 1 L14S Elbow, 90° 1/4”NPT SS

8 2 LW14 Washer, Lock 1/4"

9 2 NC14 Nut, Hex 1/4-20

10 1 T533 Gauge mount nipple, 1/4” MPT x 1 1/2”, stainless

11 1 TFVP2 Tip, Turbo FloodJet Polymer Red

Breakdowns & Parts Lists

Disinfect Sprayer Breakdown & Parts List

DS103, Disinfect System Check Valve

Ref # Qty. Part Numbers Description

1 1 22251311500NYB Body, Nozzle Elbow 1/2”QJ300

2 1 3T1438T Tee, Fitting 1/4" MPT x 3/8" HB Run Poly

3 3 62606 Hose Clamp, Narrow 5/16”-7/8” SSd

4 1 QJ11112 Clamp, Nozzle Body 1/2" Pipe

5 1 QJ467614NYR Adapter, Cap QJ To 1/4” FPT

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