Crosscontrol CCpilot VS 12" Bedienungsanleitung

Product revision: A

2017-11-23

CCpilot VS 12”

Technical Manual

www.crosscontrol.com

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

Contents

Revision history ..................................................................................................................................3

1. Introduction ..................................................................................................................................4

1.1. Document conventions ........................................................................................................... 4

1.2. Identification............................................................................................................................... 4

1.3. Environmental resistance ......................................................................................................... 4

2. Device overview ..........................................................................................................................5

2.1. Front side view............................................................................................................................ 5

2.2. Rear side view ............................................................................................................................ 6

2.3. Left side view .............................................................................................................................. 6

3. Mounting and handling...............................................................................................................7

3.1. Mounting ..................................................................................................................................... 7

3.2. Connecting to power supply .................................................................................................. 7

3.3. Cable installation....................................................................................................................... 9

3.4. Special considerations.............................................................................................................. 9

3.5. Handling and maintenance ................................................................................................. 10

3.6. Transportation........................................................................................................................... 11

3.7. Decommissioning .................................................................................................................... 11

4. Basic operation ..........................................................................................................................11

4.1. Turning ON/OFF ........................................................................................................................ 11

4.2. Light sensor................................................................................................................................ 12

4.3. Using the touch screen........................................................................................................... 12

4.4. Status notification .................................................................................................................... 12

4.5. Error codes ................................................................................................................................ 13

5. Interface overview.....................................................................................................................14

5.1. Front panel................................................................................................................................ 14

5.2. Buzzer ......................................................................................................................................... 15

5.3. Analog video input ................................................................................................................. 15

5.4. CAN............................................................................................................................................ 15

5.5. Ethernet ..................................................................................................................................... 15

5.6. USB .............................................................................................................................................. 16

5.7. Analog input............................................................................................................................. 16

5.8. Configurable input .................................................................................................................. 16

5.9. High-side outputs ..................................................................................................................... 17

5.10. RS-232....................................................................................................................................... 18

5.11. RS-485....................................................................................................................................... 18

5.12. Key switch signal.................................................................................................................... 18

6. Connectors .................................................................................................................................18

6.1. Deutsch DT connectors, general.......................................................................................... 19

6.2. Deutsch DT connector A pinout ........................................................................................... 20

6.3. Deutsch DT connector B pinout............................................................................................ 20

6.4. Deutsch DT connector C pinout........................................................................................... 20

6.5. M12 connectors, general....................................................................................................... 21

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

6.6. USB M12 connector pinout .................................................................................................... 21

6.7. Ethernet M12 pinout................................................................................................................ 21

6.8. USB Type A connectors, general .......................................................................................... 22

6.9. USB Type A pinout.................................................................................................................... 22

7. Specifications .............................................................................................................................22

7.1. Technical data......................................................................................................................... 22

7.2. Environmental specifications ................................................................................................ 26

7.3. EMC specification ................................................................................................................... 26

7.4. Weight and dimensions.......................................................................................................... 27

Technical support............................................................................................................................29

Trademarks and terms of use ........................................................................................................29

Index.................................................................................................................................................30

Revision history

Rev

Date

Author

Comments

2017-11-23

Released

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

1. Introduction

CCpilot VS is a display computer with a 12” widescreen high-resolution TFT and PCAP touch

screen. The strong LED backlight in combination with the optically bonded PCAP, results in

excellent sunlight readability properties.

The powerful Arm® based main CPU and Linux® operating system constitute an open platform

that facilitates the implementation of premium user-machine interaction, reliable controls and

integrated fleet management solutions. In addition, there is one co-processor responsible for

hardware control and supervision.

This technical manual provides important information regarding the device’s hardware and its

basic usage. For software and operating system specifics, please see additional documentation.

1.1. Document conventions

This document uses the following conventions:

Description

Appearance

Important information

(exclamation symbol)

Text formats used in this document are described in the table below:

Format

Use

Italics

Names, designations, and references

Bolded

Important information

1.2. Identification

Each device has an identification label with serial number, article number and revision which

identify your unique device. Take note of these numbers. During service and other contact with the

supplier it is important to be able to provide this information.

Figure 1: Identification label

1.3. Environmental resistance

The CCpilot VS 12” device has been designed to manage tough environmental demands. Much

effort has been put into designing and selecting system components to provide a reliable and robust

device.

Thorough testing has been performed in order to ensure compliance to a broad range of applicable

regulatory requirements and to meet the user expectations of a ruggedized device for machinery

control.

A complete list of standards to which the device has been tested for compliance can be found in

chapters 7.2 and 7.3.

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

2. Device overview

This chapter contains illustrations of the CCpilot VS 12” showing the location of external

connectors, indicators etc. Connectors are described in more detail in chapter 6. Additional

mechanical information can be found in chapter 7.4.

2.1. Front side view

At the front side of the device there is a 12” widescreen display with a projected capacitive touch-

sensor (PCAP).

There is a light sensor in the front panel which enables automatic dimming of display.

Figure 2: CCpilot VS front side view

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

2.2. Rear side view

At the rear side of the device there are interface connectors, i.e. 3x Deutsch DT connectors, 2x M12

USB connectors and a M12 Ethernet connector.

There are also four M5 threaded inserts for mounting the device to a VESA75 mount.

Finally, there is a combined sound exit hole and ventilation membrane.

Figure 3: CCpilot VS rear side view

2.3. Left side view

On the left side of the device there is an on/off button with a built-in RGB status LED as well as two

USB type A connectors, placed under dust-protecting lids.

Figure 4: CCpilot VS left side view

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

3. Mounting and handling

This chapter contains recommendations for installation, handling and maintenance of the device.

3.1. Mounting

CCpilot VS 12” supports a standardized VESA75 mounting interface.

It is recommended to use 4 pc. M5 x 0.8 Allen screws, with a length of 12 mm. The recommended

fastening torque is 1.5 - 2.0 Nm. Using fluid locker or locking washers (split ring, toothed lock, etc.)

is required for proper mounting. Ensure that the M5 mounting screws are clean and dry before

mounting.

Note that the depth of the threaded holes is 8 mm. Be careful not to use too long screws which may

damage the device when tightened.

3.2. Connecting to power supply

This chapter describes how the CCpilot VS is preferably connected to the power supply of the

vehicle. The principle is the same also for other types of installations.

Carefully read through the following sub-chapters before installing the device. Connector pinouts

are found in chapter 6.

3.2.1. Wire gauge

Wire gauge for the power supply should be dimensioned with respect to the start current at

cranking.

Current consumption of the CCpilot VS 12” device is found in chapter 7.1.

Power consumption of external loads driven by the CCpilot VS 12” device should also be

taken into account.

The wire gauge for the power supply is recommended to be at least 1.5 mm2/AWG 15 for

“normal” loads and at least 2.5 mm2/AWG 14 if using high external loads.

The DT connectors accept wire gauges between 0.75 and 3.3 mm2/AWG 12 to 18.

3.2.2. External fuse

To prevent cable fire in case of short circuit, an external fuse must always be used when powering

the device from a high current capable power source, for example a vehicle battery.

The fuse shall be located as close to the battery/power source as practically possible.

Fuse rating shall be dimensioned with respect to wire gauge, maximum current

consumption and the inrush current of the device. Refer to chapter 7.1 for fuse rating

details.

As a guideline, a slow acting fuse with 15 A current rating should be used.

Remember to also apply fusing for the on/off control wiring, see chapter 3.2.4.

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

3.2.3. External key switch signal

The device’s key switch signal should be connected to the positive supply line via the vehicle’s

ignition key switch.

The wire gauge for the key switch signal shall be dimensioned to handle the total switch

current and the fuse type and rating shall be selected to prevent cable fire in case of cabling

short circuit.

As a guideline, a slow acting fuse in the range of 100-500 mA for the key switch signal

should be sufficient for most practically usable wire gauge.

3.2.4. Application example

Below is an application example schematic of the CCpilot VS 12” power supply connection.

If the system has a main switch for completely disconnecting the battery (S1 in schematic below),

the device’s power supply and key switch signal shall be connected after the main switch.

It is not recommended to disconnect the battery without shutting down the device first - since

doing so will immediately switch off all internal voltages, regardless of ongoing operations. Any

information which was not saved to flash memory will be lost when disconnecting the battery.

However, no physical damage will be caused to the device by disconnecting the battery.

Figure 5: Schematic example for power supply installation of a CCpilot VS 12” device in a

vehicle. The ignition switch (S2) can be shared by several devices (Device X, Y, …)

By connecting the power supply according to the example above, the CCpilot VS 12” device will

automatically start up when the key switch (S2) is closed and shut down when the switch is opened.

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

Note that the on/off behavior of the CCpilot VS 12” described here is the default configuration. Its

response to the on/off signal may be altered using the CCAux API, see chapter 4.1 for more details.

3.3. Cable installation

Cables shall be installed in such a way that they don’t run any risk of being damaged, pinched or

worn.

Avoid excessive bending and twisting of cables.

Use strain-relief on cables near the device to minimize stress on cables and connectors.

Properly snap the connectors to give reliable contact and sealing and to avoid unnecessary

strain.

Shielded cables are recommended and in some cases necessary to ensure reliable

communication and appliance with agricultural EMC standards.

3.3.1. Recommendations for cable shields and coaxial cables

To achieve electromagnetic compliance and stable operation of the system, shielded cables are

required for Ethernet and USB interfaces. In addition, it is recommended to use 75 Ω coaxial cables

for connecting analog video sources to the device.

When using shielded cables for Ethernet, the shield is preferably connected/grounded at the other

end of the cable (and remain unconnected close to the CCpilot VS 12” device).

When using shielded cables for the M12 USB ports, the shield is preferably spliced and joined with

the USB connector’s shield. Avoid creating ground-loops in the USB cable by insulating any

attached USB-devices from ground structures connected with the CCpilot VS 12” device.

Below are recommendations for inserting cable shields and coaxial cables into Deutsch DT plugs to

achieve robust connections and retaining IP classification of the device.

Splice the cable shield (or coaxial inner and outer conductors) outside of the DT plug and

use regular, round cables for insertion into the plug.

Minimize distance between cable joints and the DT plugs for best shielding effect.

3.4. Special considerations

To ensure proper and reliable operation and to retain IP-classification of the device, below

recommendations must be followed:

The device should be placed in a way that prevents direct exposure to water or close

proximity to hot-air vents.

To enable sufficient cooling, the device must be installed in a way that allows ambient air to

circulate around it. A clearance of at least 50 mm around the device is recommended.

To maintain IP classification, all three Deutsch DT connectors must be attached to the

device. Blind plugs must be used for unconnected pins. Please note that the protective caps

mounted on the DT connectors are for transportation protection only. The rubber sealing

of the USB-ports on the left side of the device must also be properly attached when not

using the USB-ports.

CCpilot VS 12”

Product revision: A

Technical Manual

2017-11-23

www.crosscontrol.com

The device has a ventilation membrane, refer to Figure 3 for the location. For proper

ventilation of the device, dirt and water must be prevented from accumulating and covering

the membrane. Be cautious not to insert objects which may puncture the membrane. Doing

so will violate the IP-classification and void the warranty of the device.

Install the device and any cables attached such that they are not subject to excess vibrations

or other potentially harmful stress.

Loose fasteners are a common cause for excessive vibration. Fasteners may come loose due

to improper mounting techniques such as omitting thread lockers (fluid locker or locking

washers) or by over/under-tightening. Proper tightening requires dry, clean fasteners and a

torque wrench.

If the device is exposed to chemicals, water, dirt or other pollutants, it’s recommended to

have it cleaned off as soon as possible. See chapter 3.5.1 for cleaning instructions.

3.5. Handling and maintenance

Handle the device with care and pay attention to the following handling instructions:

Disconnect all cables to the device during welding or when performing other service to the

machine imposing a risk of damaging electronic devices.

Service and repair to the device shall only be made by authorized personnel. If the device is

opened by unauthorized personnel, its warranty will be void.

Scratches or other damages may occur to the display surface if it is exposed to sharp

objects, abrasives or heavy impacts. This must be avoided to increase the longevity of the

screen.

The internal eMMC flash storage has a limited number of write cycles. Therefore it is

recommended that the amount of writing to flash is limited within software applications.

Always consider personal safety when installing and operating the device. For example, in

vehicle installations, CrossControl does not recommend that the device is being actively

operated by the driver when a risk of injury to people or damage to property is present.

3.5.1. Cleaning

To ensure proper and reliable functionality over time, pay attention to the following cleaning

instructions and precautions:

Wipe the device clean from dirt using a soft damp cloth, preferably of microfiber type.

Larger amount of dry dust may be swept off using a soft brush before wiping clean.

Avoid using alkaline, alcoholic or other potentially adverse chemicals for cleaning as doing

so may damage the device. However, small amount isopropyl alcohol may be used for

removing harsh stains.

Avoid spraying or by other means applying larger amount of water or alcohol directly to

the device. Instead, lightly dampen a cloth before using it for cleaning the device.

The eMMC is used in pseudo SLC mode and implements both static and dynamic wear levelling to reach the

best reliability. The number of program/erase cycles is between 20k to 60k depending on the manufacturer and

temperature. Our recommendation for the application software is to temporary cache in RAM and to write larger

chunks of data to the eMMC. This recommendation is not specific to eMMC but is applicable to all flash

memories.

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