Crown Boiler PHNTM080 Leitfaden

Crown Boiler Company

This control is programmed for use as a replacement for the R7910B1020 control used on the following Crown boiler

models:

PHNTM080

PHNTM100

PHNTM120

PHNTM150

PHNTM180

1) Turn off all electrical power to the boiler.

2) Unplug all electrical connectors from the old control. All electrical connections to this control are

plugs (including the green screw terminal strip on the bottom of the control) and all are keyed to

prevent misconnection.

3) Press on the two tabs on the right side of the control (Figure 1) to release the old control from the

door panel.

4) Install the new control on the boiler and replace all electrical connections removed in Step 2.

5) Restore electrical power to the boiler.

6) Depending on the display software version, you should see the screen shown at the top of either

Figure 2 or Figure 3 within a few seconds of restoring power. Follow the instructions in either Step 7

or Step 8 as appropriate.

7) Boilers equipped with Version 1 display software only – The screen shown at the top of Figure 2

will appear. Do the following to select the correct model:

a) At the Home Screen on the display press MENU.

b) Press CONFIGURE from the Main Menu.

c) When prompted for a password, use the “+1” key to raise the password to “005” and press

SUBMIT, then NEXT.

d) Review the warning and press ACCEPT to continue to the Conguration Menu and press

FACTORY SET.

e) Review the warning and press ACCEPT to continue to the Restore Factory Settings Menu.

f) Press the large button (the one initially showing “WGR162=E”) repeatedly to advance through

the boiler model choices. When the boiler model is shown which matches that on the rating plate,

press SET to save the size selected. This selection is accepted when the display stops blinking.

Note: Version 1 display software was only used on boilers intended for installation at altitudes

between sea level and 2000ft. There is therefore no way to select other operating altitudes using this

display.

WARNING

• This control shall be installed by a qualied service agency in accordance with these instructions.

Attempts to do so by others, or to use this control on models not listed above, could result in

unreliable operation, property damage, personal injury, or loss of life.

• As shipped, this control will not permit operation across the entire boiler input range. After the

control is installed, both the boiler model and altitude must be selected in accordance with the

instructions below. Failure to select the boiler and altitude before leaving the boiler in operation

could result in unreliable operation. Selecting an incorrect model and/or altitude could result

unreliable operation, property damage, personal injury, or loss of life.

8) Boilers equipped with Version 2 display software only – One of the screens shown at the top of

Figure 3 will appear. Do the following to select the correct model and altitude:

a) If the screen at the top left (the one headed “Unspecied Model”) appears, turn off the power to

the boiler, wait two seconds, and restore power. The top right screen (Boiler Control has been

replaced…..) should then appear.

b) Review the warning and press ACCEPT.

c) Press the large button (the one initially showing “Press Here to Select Model”) repeatedly to

advance through the boiler model choices. When the boiler model is shown which matches

that on the rating plate, press SET to save the size selected. This selection is accepted when the

display stops blinking.

d) Press NEXT to advance to altitude selection.

e) If the boiler is installed at an altitude below 2000ft, press NEXT to skip altitude selection.

Otherwise press the large button on the altitude screen to select the altitude range within which

the boiler is installed. Press SET to save this setting. Altitude range setting is accepted when

button stops blinking. Press NEXT to reach the conrmation screen.

f) If the model and altitude range are correctly shown, press ACCEPT. Otherwise, press BACK to

return to the previous screens and correct selection.

9) Refer to Section XII, Part B (Conguring the Control) in the installation manual to congure the

control for the particular system in which the boiler is installed.

10) Perform any steps not already done in Section XI (Start-up and Checkout) of the installation manual,

before returning the boiler to service.

NOTICE

When this control is replaced, all boiler conguration options and settings (e.g. pump logic, reset curve,

etc.) revert to their factory default values. Failure to congure the new control in accordance with the

installation manual supplied with the boiler could result in unreliable operation and/or property damage.

Figure 1: Location Of Boiler Control Release Tabs

HomeScreenafterinstalling

replacementcontrolonaboiler

with“Version1”display

software

PasswordRequired

140

FactorysettingScreenBefore

SelectingModel.Options:

 PHNTM080(S.L.–2000ft)

 PHNTM100(S.L.–2000ft)

 PHNTM120(S.L.–2000ft)

 PHNTM150(S.L.–2000ft)

 PHNTM180(S.L.–2000ft)

FactorysettingScreenafter

SelectingModel(PHNTM080

shown).Choiceisacceptedwhen

buttonstopsblinking.

Password=5

 Presslargebuttonrepeatedlytocycle

throughmodelchoicesuntilboiler

modelonwhichcontrolisinstalledis

shown.

 PressSETtosavechange.Buttonwill

stopflashingwhenchangeisaccepted.

 TorestoreoriginaloptionbeforeSETis

pressed,pressCANCELorEXIT.

ToSelectFactorySetting:

Figure 2: Selecting Model on Boilers Equipped with Version 1 Display Software

Oneofthetwoscreensbelowwillappearwhenboilerhaving“Version2”displaysoftwareis

firstpoweredonwithnewcontrol.If“UnspecifiedModel”screenappears,cyclepowerto

boilersothatscreenonrightappears.

HomeScreenafterconfiguring

control(PHNTM080shown).

 Presslargebuttonrepeatedlytocycle

throughmodel/altitudechoicesuntil

correctmodel/altitudeisshown.

 PressSETtosavechange.Buttonwill

stopflashingwhenchangeisaccepted.

ToSelectBoilerModeland

Altitude:

PN 980121

10/14 Rev 0

Figure 3: Selecting Model & Altitude on Boilers Equipped with Version 2 Display Software

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