CS-Lab CSMIO-MPG Bedienungsanleitung

CSMIO-MPG

manual pulse generator

JOG module

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

CONTENT

1. General information ........................................................................................................................... 3

1.1 Signs used in this guide ............................................................................................................... 4

1.2 Standards compliance................................................................................................................. 4

1.3 Technical data............................................................................................................................. 5

1.4 Changes regarding to previous version of CSMIO-MPG module................................................. 5

2. Safety.................................................................................................................................................. 5

3. Recommendations for mechanical installation................................................................................... 6

4. Connectors ......................................................................................................................................... 7

4.1 Connector arrangement ............................................................................................................. 7

4.2 DB25 Connector.......................................................................................................................... 8

4.3 Connector for CSMIO/IP (or previous module connection) ........................................................ 8

4.4 Connector for next expansion modules connection ................................................................... 9

4.5 Power supply connector ............................................................................................................. 9

5. CSMIO-MPG module configuration .................................................................................................. 10

5.1 Termination of CAN bus and RS485 .......................................................................................... 10

5.1.1 External terminator.............................................................................................................. 10

5.1.2 CSMIO-MPG module view with terminator plugged in. ....................................................... 10

6. Handwheel MPG connection scheme............................................................................................... 11

6.1 Handwheel MPG with differential encoder output................................................................... 11

6.2 Handwheel MPG with common encoder output. ..................................................................... 12

7. Mach3 configuration ........................................................................................................................ 13

7.1 Multiplier range selection. ........................................................................................................ 13

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

1. General information

The CSMIO-MPG module is used to provide the 6-axis CSMIO/IP series controllers with a manual pulse

generation (MPG) function. The CSMIO-MPG is a separate module designed to connect it to the

CSMIO/IP controller via the CAN bus.

By using the manual pulse generator, it is possible to manually control a maximum of 6 axes precisely

without using the MACH3 program.

Like the CSMIO/IP, the CSMIO-MPG requires 24VDC power. Digital inputs and outputs are optically

isolated and filtered. In the v2 version of the module also encoder inputs have an optical isolation.

The CSMIO-MPG is enclosed in a compact enclosure designed for DIN-rail mounting. This makes

mechanical and electronic installation in a control cabinet much simpler.

The manual pulse generation module is equipped with 3 digital inputs of multiplier selection (x1, x10,

x100), 6 digital inputs of controlled axis selection, 1 digital input for general purposes, 2 analog inputs,

2 digital outputs for general purposes and E-STOP circuit.

The manual handwheel encoder compatible with CSMIO-MPG module is available separately in CS-Lab

online store.

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

1.1 Signs used in this guide

Potential danger, possible

risk of injury.

Useful information, tips

Warning, failure to comply with these warnings may lead to inappr

opriate functioning or

damage to

the device

1.2 Content of the package

1.3 Standards compliance

CSMIO-MPG modules were designed and made in accordance with the national and international

standards for industrial control systems based on electronic components:

•Detailed requirements for programmable controllers: working characteristics, shock

resistance, safety etc. EN61131-2 (IEC1131-2), CSA 22.2, UL508

•Compliance with European Guidelines (low voltage, the level of electromagnetic interference

Electromagnetic Compatibility), the CE marking.

•Electrical and non-combustible properties of insulation materials: UL 746C, UL 94, etc.

•The Product made in lead-free technology; RoHS compliant.

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

1.3 Technical data

PARAMETER

VALUE

Digital inputs

Digital outputs

Analog inputs

Analog outputs

Supply voltage

24VDC +/-10%

Power consumption

Maximum I/O voltage

30VDC

Maximum I/O load

30mA

Analog Input Voltage

0-5 VDC

Rotary Encoder input

TTL 5V (±A/±B)

Connection with CSMIO/IP

CAN 250kbps

Ambient temperature range

0oC do +60oC

Relative humidity (Non-condensing)

10% - 95%

Encoder inputs (±A/±B) allow connection to different styles of rotary encoders. See chapter 5 for more

information.

1.4 Changes regarding to previous version of CSMIO-MPG module

The main change regarding to the previous version is lack of configuration switches. The change is due

to implementation of optical isolation on inputs of a handwheel encoder. This way we get higher

resistance to interferences, especially when the handwheel we use has no differential outputs. In this

situation we need line polarization when we use handwheels without the differential outputs. On the

configuration jumpers there was also a switch responsible for CAN bus termination. Currently there is

a terminator included which should be plugged in if the module is the last device on the CAN bus. If we

have only CSMIO-MPG module connected to the CAN bus, then we plug in the terminator on right DB9

connector.

2. Safety

The CSMIO-MPG device is powered by 24VDC low voltage. I / O control lines are optically isolated, and

the PC connection is galvanically isolated. The device does not constitute a direct threat to the health

or life of the user.

When designing a complete control system, you should draw attention to all issues, so that the entire

system does not pose any hazard during use.

Pay special attention to the emergency stop circuit. The control system must be designed in such a

way that when you press the emergency stop mushroom, the controlled machine immediately stops

all axes. You should also consider the possible failure of any system components such as the main

controller, or axis drives.

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

3. Recommendations for mechanical installation

Here is an example - components arrangement in the control cabinet.

Caution is advised during the mechanical and electrical installation. Poorly tightened cables may cause

many problems; it’s also very difficult to find such a defect while launching/using the system.

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

4. Connectors

4.1 Connector arrangement

MPG handwheel

connector

Connector for

CSMIO-IP or previous

module

Connector for next

expansion modules or

CAN terminator/ RS485

Power supply connector

Safety circuit

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

The outputs have 50mA load. Do not

overload outputs. You should also pay

attention, if large inductances are

connected, you may need to use an

additional surge diode, preferably as

to the coil as possible.

4.2 DB25 Connector.

4.3 Connector for CSMIO/IP (or previous module connection)

PIN number

Description

24VDC output (250mA)

Digital output 0

5VDC output (250mA)

A- (TTL 5V) input

B- (TTL 5V) input

Analog input 1 (0-5V)

Digital input 0 (x1)

Digital input 2 (x100)

Digital input 4 (Y axis)

Digital input 6 (A axis)

Digital input 8 (C axis)

Shared power supply (-)

for 0÷9 inputs

E-Stop 2

GND

Digital output 1

A+ (TTL 5V) input

B+ (TTL 5V) input

Analog input 0 (0-5V)

GND

Digital input 1 (x10)

Digital input 3 (X axis)

Digital input 5 (Z axis)

Digital input 7 (B axis)

Digital input 9

E-Stop 1

Description

CAN H

GND

CAN L

RS485 B-

RS485 A+

For proper module operation CAN H, CAN L, and GND must be connected to the CSMIO module.

Connections RS485 B- and RS485A+ are used in other CSMIO modules and their connection may

be required for proper operation.

Max. allowed load of 250mA/pin of

the 5V and 24V connector power.

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

4.4 Connector for next expansion modules connection

4.5 Power supply connector

Description

CAN H

RS232 RxD

RS232 TxD

GND

CAN L

RS485 B-

RS485 A+

Description

E-Stop 1

E-Stop 2

power + 24V DC

GND

ground

This connector is dedicated only for CS-Lab expansion modules. Do not connect any other

devices, PC, etc.

Pay special attention to not exceed the permissible power voltage (30VDC). This can damage

the device.

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CS-Lab s.c. | CSMIO-MPG manual pulse generator module

5. CSMIO-MPG module configuration

CSMIO-MPG module version V2 does not require any configuration. However there are some

differences in connection way - it depends on whether handwheel encoder outputs are common or

differential. Both connection ways were shown in next chapter.

5.1 Termination of CAN bus and RS485

Some expansion modulef from CSMIO devices family have termination switch of CAN bus and RS485.

CSMIO-MPG v2 module does not have any configuration switches and due to that it is required to plug

in a special Terminator if CSMIO-MPG v2 is the only or last module in line.

For example:

1. CSMIO/IP-x CSMIO-IO CSMIO-ENC CSMIO-MPG (external terminator)

2. CSMIO/IP-x CSMIO-MPG (external terminator)

3. CSMIO/IP-x CSMIO-MPG CSMIO-IO (termination switched on in CSMIO-IO module)

5.1.1 External terminator

5.1.2 CSMIO-MPG module view with terminator plugged in.

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