CUDA 2848 Bedienungsanleitung
For technical assistance or the dealer nearest you,
visit our website at www.CudaUSA.com
8.930-369.0
2848
AUTOMATIC PARTS WASHER
OPERATOR'S MANUAL
CHECK
WATER LEVEL
DAILY
CAUTION
HOT ALKALI
DO NOT USE
FLAMMABLE
SOLUTIONS
DO NOT
OPEN WHILE
PUMP IS
RUNNING
OPERATINGINSTRUCTIONS
MAINTENANCE INSTRUCTIONS
89303690-14
ATTENTION
USE ONLYCUDA APPROVED
DETERGENTSTO EXTEND
LABORWARRANTY TO 1-YEAR!
MIXDETERGENTS 1 LB (1/2 KG) PER
5-GALLONS(15 LITERS) OF WATER
ForCUDA Approved Detergents visit
http://www.cudausa.comor
call888-319-0882
9.807-513.0
90-DAYLABOR WARRANTY
EXTENDSTO 1-YEAR
WITHEXCLUSIVE USE OF
CUDADETERGENTS
LIMITED
■ 1.043-394.0 ■ 1.043-421.0 ■ 1.043-422.0
■ 1.043-423.0 ■ 1.043-424.0 ■ 1.043-425.0
3
CONTENTS
8.930-369.0 • 2848 • Rev. 4/13a
SECTION 1
Introduction and Safety
General Safety Information 6-7
Component Identification 8-10
SECTION 2
Installation
Before You Begin 11
Step 1: Make Electrical Connections 11
Step 2: Configure the 24-hour, 7-day Timers 11
Step 3: Connect a Compressed-Air Line and Accessories 11
Step 4: Connect a Water Line 12
Step 5: Fill the Machine with Water and Add Detergent 12-13
SECTION 3
Operation
Main Operating Components 14
Control Panel 14
24-hour, 7-day Timers 14
Thermostat 14
Door Safety Switch 15
Debris Screen 15
Air Flow Valve 15
Detail Tray and Sump Assembly 16
Power Brush 16
Detail Brush and Flow Regulator 16
Oil Skimmer 17
Water Level 17
Low Water Shut-off 17-18
Filtration and Sump Sweep Systems 18
Filtration System 18
CONTENTS
4
8.930-369.0 • 2848 • Rev. 4/13a
Sump Sweep System 18
Detergents and Additives 18
Detergents 18
Rust Inhibitor Additive 18
Preparing the Machine for Use 19
Washing Parts 19
Shutting Down the Machine 19
SECTION 4
Troubleshooting
Overview 20-22
Troubleshooting the Electrical System 22
Testing Individual Components 23-25
SECTION 5
Maintenance and Repair
Maintaining the Machine 26
Daily, Weekly, Monthly, Semi-Annual Maintenance 26
Cleaning and Aligning the Spray Nozzles 26
Using the Oil Skimmer 27
Cleaning out the Sump 28
Manual Sump Cleanout 28-29
Cleaning the Filters 29
Repairing the Machine 29
Heating Element 29-30
Thermostat 30
Turntable Motor 30-31
Timers and Switches on the Control Panel 31-32
Oil Skimmer Motor 32-33
Front Exploded View & Parts List 34-35
5
CONTENTS
8.930-369.0 • 2848 • Rev. 4/13a
Model Number ______________________________
Serial Number ______________________________
Date of Purchase ____________________________
The model and serial numbers will be found on a decal attached
to the machine.You should record both serial number and date of
purchase and keep in a safe place for future reference.
Spray Arm Exploded View & Parts List 36
Rear Exploded View & Parts List 37-39
TT Motor Exploded View & Parts List 40
Side Control Exploded View & Parts List 41
Electrical Panel - 208V 1ph Exploded View Parts List 42-43
Electrical Panel - 230V 1ph Exploded View Parts List 44-45
Electrical Panel - 208V 3ph Exploded View Parts List 46-47
Electrical Panel - 230V 3ph Exploded View Parts List 48-49
Electrical Panel - 460V 3ph Exploded View Parts List 50-51
Electrical Panel - 575V 3ph Exploded View Parts List 52-53
Oil Skimmer Exploded View & Parts List 54
WARRANTY
8.930-369.0 • 2848 • Rev. 4/13a
OPERATOR’S MANUAL PARTS WASHER
6
SECTION 1: INTRODUCTION & SAFETY
This manual covers the operation and maintenance
of your automatic parts washer. All information in this
manual is based on the latest product information
available at the time of printing.
We reserve the right to make changes at any time
without incurring any obligation.
Owner/User Responsibility:
The owner and/or user must have an understanding
of the manufacturer’s operating instructions and warn-
ings before using this machine. Warning information
should be emphasized and understood. If the operator
is not fluent in English, the manufacturer’s instructions
and warnings shall be read to and discussed with
the operator in the operator’s native language by the
purchaser/owner, making sure that the operator com-
prehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
SAVE THESE INSTRUCTIONS
This manual should be considered a permanent
part of the machine and should remain with it if
machine is resold.
When ordering parts, please specify model and se-
rial number. Use only identical replacement parts.
This machine is to be used only by trained
operators.
GENERAL SAFETY
INFORMATION
WARNING:To reduce the risk of
injury, read operating instruc-
tions carefully before using.
1. Read the owner’s manual thor-
oughly. Failure to follow instruc-
tions could cause a malfunction
of the parts washer and result in
death, serious bodily injury and/or
property damage.
WARNING:This is a heated parts
cleaner. Use only nonflammable,
noncombustible, water-based
cleaning compounds in this ma-
chine. Do not fill or contaminate
with any flammable or combus-
tible material such as gasoline,
alcohol, mineral spirits, etc.
Drain parts to be cleaned of
any combustible or flammable
material before placing inside cabinet. Failure
to observe this warning will create an extremely
hazardous condition.
2. All installations must comply with local codes.
Contact your electrician, plumber, utility company
or the selling distributor for specific details.
3. To protect the operator from electrical shock, the
machine must be electrically grounded. It is the
responsibility of the owner to connect this machine
to a grounded receptacle of proper voltage and
amperage ratings. Do not touch machine with wet
hands or while standing in water. Always disconnect
the power before servicing.
4. Never make adjustments on machine while it is in
operation except those prescribed in this manual.
WARNING: Use extreme cau-
tion when opening the door of
this parts washer. Hot water/
detergent vapors will be emitted.
Stand Back!
5. Do not allow high concentra-
tions of flammable fluids,
acids, or caustics to be intro-
duced into this machine.
WARNING: Flammable liquids
can create fumes which can
ignite causing property damage
or severe injury.
6. Do not locate this machine in
the vicinity of any flammable
vapors, liquids or solids.
7. Before servicing the ma-
chine, refer to all MSDS’s on
the material identified in the waste stream.You must
comply with all warnings and wear all protective
clothing stated on the MSDS.
8. When the machine is working, do not cover or place
in a closed space where ventilation is insufficient.
Avoid installing machines in small confined areas.
9. In cold climates, this parts washer will freeze if
not in operation and must be located in a heated
enclosure.
10. Running this machine without water will damage
the heating elements and will void the warranty.
WARNING: Eye protection,
gloves and foot protection must
be worn while loading and un-
loading parts.
11. Eye protection, gloves, foot
protection and other safety
devices must be worn when
loading and unloading parts
to be cleaned.
WARNING
READ OPERATOR’S
MANUAL
THOROUGHLY
PRIOR TO USE.
WARNING
RISK OF EXPLOSION:
AVOID FLAMMABLE
LIQUIDS.
WARNING
EXTREMELY HOT:
USE CAUTION WHEN
OPENING LID.
WARNING
RISK OF EXPLOSION:
AVOID FLAMMABLE
LIQUIDS.
WARNING
USE PROTECTIVE
EYEWEAR, GLOVES
AND FOOTWEAR
WHEN OPERATING.
8.930-369.0 • 2848 • Rev. 4/13a
7
PARTS WASHER OPERATOR’S MANUAL
WARNING
KEEP WATER
SPRAY AWAY FROM
ELECTRICAL WIRING
SECTION 1: INTRODUCTION & SAFETY
WARNING: Slips and falls from wet surfaces could
cause serious injury.
12. Use caution when lifting items in and out of
parts basket to prevent back injuries.
13. Always ensure that your parts washer is clean.
Pump and heating elements could be damaged by
continued build-up of sludge.
14. Check water level daily. Never allow water level to
drop below pump inlet screen or heating elements.
15. Before discarding the spent washing solution, check
with your local EPA or sewer district for disposal
regulations.
WARNING: Keep wand, hose and
water spray away from electric
wiring or fatal electric shock
may result.
8.930-369.0 • 2848 • Rev. 4/13a
OPERATOR’S MANUAL PARTS WASHER
8
CHECK
WATER LEVEL
DAILY
CAUTION
HOT ALKALI
DO NOT USE
FLAMMABLE
SOLUTIONS
DO NOT
OPEN WHILE
PUMP IS
RUNNING
OPERATING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
89303690-15
ATTENTION
USE ONLYCUDA APPROVED
DETERGENTSTO EXTEND
LABORWARRANTY TO 1-YEAR!
MIXDETERGENTS 1 LB (1/2 KG) PER
5-GALLONS(15 LITERS) OF WATER
For CUDAApproved Detergents visit
http://www.cudausa.comor
call 888-319-0882
9.807-513.0
90-DAYLABOR WARRANTY
EXTENDSTO 1-YEAR
WITHEXCLUSIVE USE OF
CUDADETERGENTS
LIMITED
SECTION 1: COMPONENT IDENTIFICATION - FRONT
For Detail
See Control
Box Illus.
Steam Vent
Door Safety
Switch
Plunger
Revolving
Door Pivot
Assy.
Revolving
Door
Debris
Screen
Sump
Cover
Door Latch
Pump
8.930-369.0 • 2848 • Rev. 4/13a
9
PARTS WASHER OPERATOR’S MANUAL
KEEP
DRY
OPERATING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
89303690-13
ATTENTION
USE ONLYCUDA APPROVED
DETERGENTS TOEXTEND
LABOR WARRANTYTO 1-YEAR!
MIX DETERGENTS 1 LB (1/2 KG) PER
5-GALLONS (15 LITERS) OFWATER
For CUDA ApprovedDetergents visit
http://www.cudausa.com or
call 888-319-0882
9.807-513.0
90-DAYLABOR WARRANTY
EXTENDSTO 1-YEAR
WITHEXCLUSIVE USE OF
CUDADETERGENTS
LIMITED
SECTION 1: COMPONENT IDENTIFICATION - REAR
Sump
Cover
Solenoid
Valve
(Optional)
Fresh
Water In
Low Water
Shut-Off
Assy.
Pump
Heating
Element &
Thermostat
Enclosure
Oil Skimmer
Assy
Steam
Vent
For Detail
See Main
Control Panel
Illus.
Door
Safety
Switch
For Detail
See Side
Control Box
Illus.
8.930-369.0 • 2848 • Rev. 4/13a
OPERATOR’S MANUAL PARTS WASHER
10
LOW WATER
TURNTABLE
JOG
WASH CYCLE
60
50
4030
20
10
MINUTES
0
2
4
6
8
12
10
TURNPAST2
HEATER
0
2
4
68
12
10
TURNPAST2
OIL SKIMMER
SECTION 1: COMPONENT IDENTIFICATION - FRONT-OPTIONS
Door
Switch Rod
Door
Spacer
Door
Spindle
Door
Parts Tree
(Optional)
Power
Brush
(Optional)
Detail
Brush
(Optional)
Oil Drain
Container
(Optional)
Side
Sink/Pump
(Optional)
Sump
Cover
Door
Latch
Small Parts
Basket
(Optional)
Containment
Ring
(Optional)
Turntable
Chain
Turntable
Swing
Down
Spray
Manifold Sink Tray
Latch
(Optional)
Andere Handbücher für 2848
1
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