Curtis 1268 Bedienungsanleitung

Curtis 1206-HB to

1268 Conversion

Installation Instructions

62-EZHB-AO WORK INSTRUCTIONS REV. 02

9/14/2018

Before you start disconnect the 4 wires attached to the

(Positive) + side of the battery.

Contents: 500ACurtis controller, adapter harness, walk-away harness,

hardware kit.

A. Removing the original controller from the cart:

1. Remove the four - 10mm bolts holding the

environmental cover over the original controller

and remove cover.

3. Carefully unplug all connections to the factory

controller and remove the three –13mm bolts

securing the four large diameter wires. Save

these bolts they will be reused when installing the

new controller.

4. The factory controller is held in place by three

- 10mm bolts, remove these and save them for

later use, the factory controller can be removed

from the vehicle.

2. Unplug the tow/run switch wiring harness from

the environmental cover and set the cover to the

side, the tow/run switch will be reused later.

62-EZHB-AO WORK INSTRUCTIONS REV. 02 9/14/2018

B. Mounting the new controller:

1. Using a rag and cleaner, clear any debris from

the thermal pad to maximize thermal transfer.

2. Using the original controllers mounting bolts

and holes mount the conversion plate to the

vehicle heatsink.

3. Using a small scraper or razor blade, spread

the three tubes of thermal compound (included)

evenly over the new controllers heatsink.

4. Using the four M6 bolts, washers, and lock

washers (included) securely mount the new

controller to the adapter plate previously installed.

62-EZHB-AO WORK INSTRUCTIONS REV. 02 9/14/2018

C. Wiring the new controller:

1. Using the three 13mm bolts retained when the

original controller was removed, securely fasten

the four large diameter wires to the new

controller.

C from motor and CB+ from solenoid.

A1 from motor

CB- from battery

2. The new controller uses ring terminals instead

of faston connectors for the field connections.

Using a wire crimper and the two ring terminals

(included) cut and re-crimp the black and white

10awg wires coming from the motor.

3. Using the supplied M6 bolts, washers, and

lock washers secure the field terminals to the

new controller. The white cable gets

connected to the F1 connection the black

cable to the F2 connection.

4. Insert the conversion harness into the new

controllers 6 and 24 pin connectors.

5. Connect the 16 pin conversion harness

plug and 16 pin original wire harness plug.

62-EZHB-AO WORK INSTRUCTIONS REV. 02 9/14/2018

6. Insert the 4 pin original wire harness plug

into the new controller.

7. Remove the solenoid environmental

protection cover.

8. We will be using an open hole on the

solenoid cover mounting tab to fasten the

walk-away relay and protection fuse.

9. Using the supplied M5x20mm bolt,

washers, lock washer, and nut attach the

walk-away relay and fuse to the solenoid

cover mounting tab as shown.

10. Remove the pre-charge resistor and

connect the yellow wire from the walk-away

relay to the SOL- terminal and the red wire

from the fuse to the SOL terminal as shown.

Yellow

Red

62-EZHB-AO WORK INSTRUCTIONS REV. 02 9/14/2018

11. Plug the two wire- four pin walk-away

harness connector to the two wire- four pin

conversion harness connector then re-install

solenoid cover using original hardware.

12. Remove the tow/run switch from the

original controllers environmental cover.

13. Re-install the tow/run switch in the new

mount provided using the original hardware.

14. Mount the new tow/run switch mounting

plate using an open hole in the vehicle frame

right above the new controller using the

included M6x25mm bolt, washer, lock washer,

and nut.

13. Re-connect the four pin plug of the

tow/run switch to the four pin plug on the

original vehicle wiring harness (two red wires.)

At this point the installation is complete, use

any remaining wire ties to secure wiring and

reconnect the four wires taken off the battery

in step one.

62-EZHB-AO WORK INSTRUCTIONS REV. 02 9/14/2018

Andere Handbücher für 1268

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Curtis Controller Handbücher

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