Cushman SUZUKI 660 K6A Bedienungsanleitung

Engine Parts
Manual
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By Jacobsen
®
GB
Suzuki 660 K6A
Turf Truckster
Haulster
4140631

Copyright 2005, Textron Inc.
“All rights reserved, including the right to reproduce this material or portions thereof in any form.”
To Order Parts
1. Write your full name and complete address on the
order.
2. Explain where and how to make shipment.
3. Give product number, name and serial number that is
stamped on the name plate or serial plate of your prod-
uct.
4. Order by the quantity desired, the part number, paint
code, and description of the part as given in the parts list.
5. Send or bring the order to an authorized Jacobsen
Dealer.
6. Inspect all shipments on receipt. If any parts are dam-
aged or missing, file a claim with the carrier before
accepting.
7. Do not return material without a letter of explanation, list-
ing the parts being returned. Transportation charges
must be prepaid.
Use of other than Jacobsen authorized parts will void the warranty.
Table of Contents
1.1 .........Engine Gaskets ................................................... 4
2.1 .........Cylinder Head ...................................................... 6
3.1 .........Cylinder Block ..................................................... 8
4.1 .........Oil Pan................................................................ 10
5.1 .........Engine Mounts .................................................. 12
6.1 .........Crankshafts ....................................................... 14
7.1 .........Camshafts.......................................................... 16
7.1 .........Camshafts (Continued)..................................... 18
8.1 .........Cam Chain ......................................................... 20
9.1 .........Intake Manifold & Throttle Body ...................... 22
10.1 .......Breather Hose.................................................... 24
11.1 .......Exhaust Manifold .............................................. 26
12.1 .......Fuel Components.............................................. 28
13.1 .......Fuel Rail ............................................................. 30
14.1 .......Oil Pump ............................................................ 32
15.1 .......Water Pump ....................................................... 34
16.1 .......Cooling Tubes ................................................... 36
17.1 .......Engine Electrical ............................................... 38
18.1 .......Alternator ........................................................... 40
19.1 .......Manual Transmission Starter ........................... 42
20.1 .......Automatic Transmission Starter...................... 44
21.1 .......Clutch ................................................................. 46
22.1 .......Gear Shafts ........................................................ 48
22.1 .......Gear Shafts (Continued)................................... 50
23.1 .......Shift Fork ........................................................... 52
24.1 .......Transmission Case ........................................... 54
25.1 .......Shift Brackets .................................................... 56
26.1 .......Torque Converter & Flex Plate......................... 58
27.1 .......Case Gaskets..................................................... 60
28.1 .......Transmission Case ........................................... 62
29.1 .......Oil Pump ............................................................ 64
30.1 .......Input Shaft & Clutch.......................................... 66
31.1 .......Planetary Gears................................................. 68
32.1 .......Output Shafts .................................................... 70
33.1 .......Parking Brake .................................................... 72
34.1 .......Brake Band ........................................................ 74
35.1 .......Oil Pan................................................................ 76
36.1 .......Valve................................................................... 78
37.1 .......Cooling Tubes ................................................... 80
38.1 .......Shift Switch........................................................ 82
1.1 .........Emission Control System................................. 84
Litho in U.S.A. 1-2006

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Suggested Stocking Guide
To Keep your Equipment fully operational and productive, maintain a stock of the more commonly used maintenance
items. We have included part numbers for additional support materials and training aids. A more complete listing of
accessories and attachments can be found in the Specifications Section.
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ▲, next to the item number, indicate that a note exists which contain additional information
important in ordering that part.
Indented Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts
can be ordered separetely or as part of the main component.
Item Part No. Qty Description Serial Numbers/Notes
▲1 123456 1 Mount, Valve Indicates a piece part
2 789012 1 Valve, Lift Includes Items 2 and 3
3 345678 1 • Handle Serviced part included with Item 2
4 N/S 1 • Seal Kit Non serviced part included with Item 2
5 901234.6 1 Screw, 1/4-20 x 2” Hex Head Indicates part 901234 painted Orange
5 901234.2 1 Screw, 1/4-20 x 2” Hex Head Indicates part 901234 painted Green
Service Parts
Part No. Description Part No. Description
2701908 Engine Oil Filter 11400-67864 Engine Gasket Set
2701898 Engine Fuel Filter Element 17521-71J10 Water Pump - Alternator Belt
4120056 PCV Valve

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1.1 Engine Gaskets Serial No. All

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SUZUKI 660 K6A
Item Part No. Qty. Description Serial Numbers/Notes
4140889 1 Gasket Set, Engine
14140890 1 • Gasket, Cylinder Head
2 4140891 1 • Gasket, Cylinder Head Cover
3 4119959 1 • Gasket, Intake Manifold
4 2701803 1 • Gasket, Throttle Body
5 4140981 1 • Gasket, Exh Manf
6 4119965 1 • O Ring, Water Pump
7 4119967 1 • Gasket, Thermostat Case
8 4119609 1 • O Ring, Water Inlet Pipe
9 4140893 1 • Gasket, Tens Adjuster

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SUZUKI 660 K6A
2.1 Cylinder Head Serial No. All

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SUZUKI 660 K6A
Item Part No. Qty. Description Serial Numbers/Notes
14140894 1 Head Assy, Cylinder
2 4140895 12 • Guide, Valve
3 2701816 2 • Plug (Od:20)
4 4119964 17 • Bolt
5 2701821 14 • Pin
6 4119956 8 Bolt, Cylinder Head
7 4119966 2 Pin
8 4140890 1 Gasket, Cylinder Head
9 4140896 1 Cover, Cylinder Head
10 4140891 1 Gasket, Head Upper Cover
11 4119970 5 Bolt
12 4119971 1 Bolt
13 4117892 4 Bolt (6x16)
14 4119973 1 Cap, Oil Filler
15 4119606 3 Spark Plug (Ngk,dcpr7e)
15 2701832 3 Spark Plug (Denso,xu22epr-u)
16 4140897 1 Cover, Cyl Head Upper
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3.1 Cylinder Block Serial No. All

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SUZUKI 660 K6A
Item Part No. Qty. Description Serial Numbers/Notes
14140898 1 Block Assy, Cylinder
2 4119956 8 • Bolt, Crankcase
3 4120006 8 • Bolt, Crankcase No.2
4 4119607 1 • Plug, Oil Venturi
5 4120007 1 • Plug, Oil Gallery No.2
6 4120008 1 • Gasket, Oil Gallery Plug
7 4119604 1 • Plug, Oil Gallery
8 2701824 4 Pin
9 4120009 1 Stand, Oil Filter
10 2701908 1 Filter Assy, Oil
11 4140899 1 Plate, Clutch Housing Upper Manual Transmission
11 4140900 1 Plate, Clutch Housing Upper Automatic Transmission
12 4140901 1 Sensor Assy, Knock

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SUZUKI 660 K6A
4.1 Oil Pan Serial No. All
Inhaltsverzeichnis

















