CustomCrimp CC4-50 Bedienungsanleitung

CC4-50 General Production Hose Crimper

Updated 09/13/2017

CC4-50 CRIMPER OPERATORS MANUAL

WITH ACTTM CONTROLLER

Max Head Opening

W/O Dies

160mm

6.30"

The CC4-50 Series hose crimper with the Patented ACT™ Controller and 340

tons of crimping force has the capability to crimp up to 3" industrial hose.

UNIQUE USER FRIENDLY PATENTED ACTTM CONTROLLER

• Fully adjustable crimp to diameter.

• Production capabilities.

• Pressure Compensation uses pressure to eliminate “trial and error”.

• Memory capacity for accurate repeatability.

• Automatically converts inch to mm and mm to inch so that no calculation is ever

required.

CC4-50 General Production Hose Crimper

SAFETY PRECAUTIONS

• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER.

• CRIMPER CC4-50 CAN PRODUCE 340 TONS OF CRIMPING FORCE.

• KEEP BOTH HANDS AWAY FROM PINCH POINTS.

• CONSULT HOSE AND FITTING MANUFACTURER FOR CORRECT MACHINE SETTINGS

AND CRIMP MEASUREMENTS.

• ALWAYS WEAR EYE PROTECTION.

SAFETY PRECAUTIONS

! !

CC4-50 General Production Hose Crimper

SAFETY PRECAUTIONS-----------------------------------------------------------------------------------------------------2

COMPONENT PARTS & TECHNICAL DATA--------------------------------------------------------------------------------------------------4

INITIAL SET UP & MAINTENANCE--------------------------------------------------------------------------------------------------------5

AccuCrimp ACTTM CONTROL PANEL------------------------------------------------------------------------------------6

AccuCrimp ACTTM CONTROL PANEL QUICK START---------------------------------------------------------------------------------7

DIE SET UP AND INSTALLATION--------------------------------------------------------------------------------------------------------14

HYDRAULIC DIE INSTALLATION----------------------------------------------------------------------------------------15

AccuStopTM COUPLING STOP-------------------------------------------------------------------------------------------16

PLC RESET / RELAY REPLACEMENT------------------------------------------------------------------------------------17

TROUBLESHOOTING------------------------------------------------------------------------------------------------18

CC4-50 CRIMPER REPLACEMENT ACCESSORIES------------------------------------------------------------------------19

COMPONENT PARTS BREAKDOWN--------------------------------------------------------------------------------------------20

CC4-50 DIE PART IDENTIFICATION-------------------------------------------------------------------------------------------25

CC4-50 PREVENTATIVE MAINTENANCE PACKAGE------------------------------------------------------------------26

CUSTOMCRIMP® “NO-NONSENSE” WARRANTY STATEMENT---------------------------------------------------------------28

CUSTOMCRIMP® CONTACT INFORMATION--------------------------------------------------------------------------------------29

TABLE OF CONTENT

CC4-50 General Production Hose Crimper

COMPONENT PARTS & TECHNICAL DATA

Notch for clearance

of 90° ttings

Manual Back Stop

Patented ACTTM Controller

Easy to use push buttons

Power Switch

Foot Pedal for use in Semi

and Full automatic mode

The 7.5 HP motor delivers

the power needed to get the

job done quickly

29"

20"

Small Footprint for

minimum use of space

Pressure

Compensation

32"

Technical Data

340 Ton

Max 2SP: 2-½", 4SP: 2-½", 6SP: 2-½"

Max Industrial: 3"

L: 20" x W: 29" x H: 32"

Weight: 635 lbs

Power: 7.5HP / 230V / 3Phase (Standard)

7.5HP / 440V / 3Phase (Optional)

5HP / 230 / 1Phase (Optional)

1HP / 12V (Optional)

1HP / 24V (Optional)

Die series: 99S / 130S

Adjustability: Inch / Metric

Opening w/o dies: 160mm / 6.30"

Master die inside diameter: 130mm / 5.12"

Master die travel: 38mm / 1.5"

Reservoir capacity: 8 US Gallons

Oil type: ISO 46 Hydraulic Oil

Oil Filler Cap

Reservoir

CC4-50 General Production Hose Crimper

INITIAL SET UP & MAINTENANCE

Do not lift the machine by the crimper head.

Lift with a fork lift under the tank.

Mount the crimper on a sturdy surface.

Check electrical circuit to be certain that it matches the crimper

requirements shown on the tag attached to the crimper cord.

Electrical Requirements:

220 Volt 3 Phase Current (Standard)

440 Volt 3 Phase Current (Optional)

DO NOT RUN CRIMPER ON AN EXTENSION CORD.

Check to be certain that the motor rotates in the direction of the arrow

shown on the motor housing. If motor rotation is opposite of the direction

of the arrow, reverse any two hot wires in the electrical plug.

(NOTE: THIS IS APPLICABLE TO 3 PHASE CIRCUITS ONLY).

Damage to the pump can result if the motor does not rotate in the

correct direction.

Check the oil level in the sight glass on the rear of the crimper. 8 U.S,

gallons of ISO 46 hydraulic oil are required to completely rell the tank.

Oil can be drained from either of the two ports at the bottom of the tank.

An additional oil cooler, while not normally required, can be plumbed

into the two ports at the rear of the crimper.

Front Flange Bolts: Periodically, every 6-12 months depending upon

usage, the front ange bolt torque should be checked. The correct torque

is 332NM (245 Ft-Lbs).

Lubricate the crimping head after each 100 crimping cycles or at the

start of each shift if the crimper is used in a production setting.

• Bring the master dies to the fully closed position and lubricate the die

ngers through the 8 lubrication ttings in the front ange face.

• Bring the dies to the fully open position and lubricate all 8 ttings again.

Use CRIMPX Die Lubricant Grease or a high quality moly-disulde

grease. Failure to do so may result in damage to the wearing surfaces.

CC4-50 General Production Hose Crimper

EMERGENCY STOP

MANUAL MODE FUNCTION: CLOSE DIES

AUTO MODE FUNCTION: CYCLE START

MANUAL MODE FUNCTION: OPEN DIES

AUTO MODE FUNCTION: CYCLE STOP

NOTE:

IF THE CRIMPER IS IN MANUAL MODE,THE GREEN OPEN/CLOSE BUTTONS WILL OPEN AND CLOSE THE

CRIMPER HEAD.

IF THE CRIMPER IS IN AUTO MODE, THE BUTTONS FUNCTION AS CYCLE START AND CYCLE STOP BUTTONS.

IF THE CRIMPER IS IN SEMI-AUTO MODE, PRESSING THE FOOT SWITCH OR THE CLOSE BUTTON WILL

CLOSE THE CRIMPER HEAD AND RELEASING WILL HALT THE CLOSING ACTION.

AccuCrimp ACTTM CONTROL PANEL

Products covered by all or some of these Patents:

US 7,383,709; US 8,230,714; EP 1,909,987 and Patents Pending.

6" TOUCH SCREEN

STYLUS PEN

USB PORT

CC4-50 General Production Hose Crimper

AccuCrimp ACTTM CONTROL PANEL QUICK START

While the ACTTM crimper has the ability to perform a number of

fully automatic functions, manual operation is also possible.

To make a manual crimp, two numbers are needed:

The closed diameter of the die (in either inches or mm).

The nished crimp diameter (in either in or mm)

That’s all you need to know. ACTTM does the rest.

TO MAKE A MANUAL CRIMP:

• Press START Button.

• Select CRIMP TO DIAMETER.

• Enter the closed diameter of the die set in either in or mm

and press ENTER. Note: for a 25mm die, enter 2500.

ACTTM will add the decimal point.

Decimal point entry:

For 1.56 inch entry, enter 1560 (Controller supplies 3

places for entries in inches).

For a 50.0 mm entry, enter 5000 (Controller will supply 2

decimal places for entries in mm).

• Enter the nished crimp diameter and press ENTER.

• From the ENTER CRIMP screen, press the MANUAL button

to put the crimper in manual mode.

• Conrm that the die and nished crimp diameters are correct

and that MANUAL MODE is displayed.

• Press and hold the green CLOSE button until the crimper

stops closing.

• Check the nal crimp diameter. If a minor correction is

required see HOW TO MAKE MINOR CORRECTIONS.

Tip: Pressing the CHANGE DIES button allows the crimper

head to be fully opened or closed with the green OPEN-CLOSE

buttons on the controller front panel When the CHANGE DIES

button is blinking the dies can be opened and closed manually

without altering any of the crimper settings.

CC4-50 General Production Hose Crimper

HOW TO MAKE MINOR CORRECTIONS

• Due to variations in hose and tting tolerances a minor crimp

adjustment may be required if the measured diameter of the final

crimp is not within the hose and tting manufacturer’s specications.

ACTTM technology makes minor corrections a simple process which

requires no addition or subtraction.

If the nished crimp diameter is not within the required specications:

• Press the ADJUST CRIMP button.

• Enter the measured diameter of the tting in either inches

or mm (Do not enter the amount of correction)and press

ENTER.

• Press OK.

• Make another crimp and verify that the tting is within

specications.

EXAMPLE: If the hose and tting manufacturer species that the

nished crimp should measure 1.500 to 1.520 and the measured

crimp diameter was 1.530, simply enter the measured diameter

(1530 - Controller will supply 3 decimal places) and press SAVE.

The nished crimp diameter can be entered in either in or mm and

ACTTM will make the conversion.

While a single correction will usually bring the hose and tting into

specications, the process can be repeated as many times as is

required.

PATENTED ACTTM TECHNOLOGY

On crimpers equipped with ACTTM controllers the sensors which

sense the position of the dies are supplemented by a pressure

transducer which senses the “effort” required to make a crimp and

compensates for variations in hose and tting combinations. This

unique feature means that the operator can enter the nished crimp

diameter and will seldom, if ever, have to enter an offset to achieve

the correct nished crimp diameter.

AccuCrimp ACTTM CONTROL PANEL QUICK START

CC4-50 General Production Hose Crimper

HOW TO ADD A SAVED DIE

Up to 50 different dies can be saved in the computer memory.

These dies can be recalled in the set up process eliminating the

need to re-enter the die size each time.

To enter a saved die:

• From the OPTION screen, press SETUP MODE.

• Select SAVED DIES.

• Select the save position (1-50) where the die is to be saved

and press the EDIT button.

• Enter a die description (up to 12 alpha/numeric characters).

• Enter diameter units (inch or metric).

• Enter the closed diameter of the die.

• Press SAVE and EXIT.

• The saved die will now appear on the SELECTED DIE

screen. From this screen individual dies can be cleared or

edited.

HOW TO RECALL A SAVED DIE

• Select CRIMP TO DIAMETER, and from the OPTION screen,

select USE SAVED DIE.

• Select the saved die (1-50) and press LOAD and then OK.

The die parameters will now be used for the crimp process.

From the ENTER CRIMP screen press MANUAL.

• The saved die will now be shown on the crimp parameters

screen.

AccuCrimp ACTTM CONTROL PANEL QUICK START

CC4-50 General Production Hose Crimper

HOW TO ADD A SAVED CRIMP

• Adjust the die diameter and crimp diameter as required and

place the crimper in MANUAL mode.

• Press SAVE.

• Select a location (1-100) and press EDIT.

• Enter a description (up to 12 characters).

• Press SAVE and EXIT.

• The die and crimp setting can now be recalled from the

saved location as required.

TO RECALL SAVED CRIMP

• Select USE SAVED CRIMP from the option screen.

• Select a previously saved crimp from location 1-100.

• Press LOAD.

• Press OK.

• The saved crimp will appear on the manual screen.

AccuCrimp ACTTM CONTROL PANEL QUICK START

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