CVC 310 Bedienungsanleitung

OPERATION MANUAL

GALLON WRAP-AROUND LABELER

Model CVC 310

CVC TECHNOLOGIES, INC.

10861 Business Drive, Fontana, CA 92337

TEL: (909) 355-0311

FAX: (909) 355-0411

(ISO 9001:2000 Certified)

1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the

personnel and to keep the machine in good conditions.

2. Machine adjustment and parts changeover are only to be done by qualified and properly trained

engineers.

CVC TECHNOLOGIES, INC. CVC 310 OPERATION MANUAL 2011.3.10

CONTENTS

1. ABOUT THIS MANUAL

1.1 About This Manual .............................................................................................. 1-1

1.2 Additional Information.......................................................................................... 1-1

2. SPECIFICATIONS

2.1 Machine Specifications........................................................................................ 2-1

2.2 Label Specifications ............................................................................................ 2-2

2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-3

3. SAFETY REGULATIONS

3.1 General Safety Rules ........................................................................................... 3-1

3.2 Warning Signs..................................................................................................... 3-1

3.3 Warning Signs Placement.................................................................................... 3-2

3.4 Important Safety Notices ................................................................................... 3-3

4. INSTALLATION

4.1 Standard Area Conditions .................................................................................... 4-1

4.2 Minimum Machine Operation Space..................................................................... 4-1

4.3 Transportation Precautions .................................................................................. 4-2

4.4 Transportation Procedures................................................................................... 4-3

4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4

5. INSTALLATION PROCEDURES

5.1 Power Connection ............................................................................................... 5-1

5.2 Compressed Air Connection (Optional) ................................................................ 5-1

5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2

5.4 Type Arrangement of Type Holder (Optional)......................................................... 5-3

6. MACHINE GENERAL LAYOUT

6.1 Parts Identification............................................................................................... 6-1

6.2 Machine Parts Functions ..................................................................................... 6-4

6.3 Machine Control Parts Functions ......................................................................... 6-6

6.4 Hot Stamp Printer (Optional) ................................................................................ 6-7

6.5 Pneumatic Control System................................................................................... 6-8

6.6 General Layout and Dimensions........................................................................... 6-9

6.7 Special Options ................................................................................................... 6-10

7. POWER BOX ................................................................................................................... 7-1

8. TOUCH SCREEN CONTROL PANEL FUNCTIONS

8.1 Control Panel Descriptions................................................................................... 8-1

8.2 LCD Display Descriptions .................................................................................. 8-3

8.3 SelfSetTM Display Sequence ............................................................................... 8-5

9. PREPARATION BEFORE OPERATION

9.1 Label Roll Installation........................................................................................... 9-1

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

9.2 Hot Stamp Printer Installation (Optional)............................................................... 9-6

10. OPERATING PROCEDURE

10.1 Air Regulator Set Check (Optional)....................................................................... 10-1

10.2 Labeler Operation ................................................................................................ 10-2

11. MACHINE SET-UP AND ADJUSTMENT

11.1 Guide Rail and Product Separator Adjustment ...................................................... 11-1

11.2 Label Head Height Adjustment ............................................................................. 11-2

11.3 Wrap Assembly Adjustment ............................................................................... 11-3

11.4 Hot Stamp Printer Adjustments (Optional) ............................................................ 11-4

11.5 Special Adjustments for Job Settings ................................................................... 11-4

11.6 Product Sensor Adjustments.............................................................................. 11-10

11.7 Clear Label Sensor Adjustment Procedures (Optional) 11-11

11.8 Rewind Spool Tension Adjustments ................................................................... 11-12

11.9 Missing Date Code Sensor Adjustments (Optional)............................................. 11-13

11.10 Wrap Station Changeover (Optional) .................................................................. 11-14

12. COMPLEMENTARY TOOLS

12.1 Complementary Tools.......................................................................................... 12-1

13. MAINTENANCE

13.1 General Precautions............................................................................................. 13-1

13.2 Air Regulator Set Maintenance (Optional) ............................................................. 13-1

13.3 Maintenance and Lubrication Schedule ................................................................ 13-2

13.4 Sensor Maintenance............................................................................................ 13-3

14. ELECTRICAL DIAGRAMS

14.1 Pin Descriptions .................................................................................................. 14-2

14.2 Pneumatic Diagrams for C60 (Optional)............................................................... 14-6

14.3 Wire Diagrams and Pneumatic Diagrams ............................................................. 14-7

15. SPARE PARTS LIST

15.1 Labeling Machine .............................................................................................. 15-1

15.2 C60 Hot Stamp Printer (Optional)......................................................................... 15-2

15.3 Electrical Parts List.............................................................................................. 15-3

16. TROUBLESHOOTING

16.1 Troubleshooting for Labeling................................................................................ 16-1

16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3

16.3 Error Message ................................................................................................... 16-4

17. APPENDIX ...................................................................................................................... 17-1

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

iii

Dear Customer,

Thank you for purchasing a CVC 310 Labeling Machine. We at CVC hope you will find that the

Model CVC 310 meets or exceeds your expectations and requirements for an affordable, reliable

and innovative addition to your packaging operation.

CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,

desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines

are standardized for maximum reliability and to provide more economic pricing.

If you are looking for service, well designed machinery and value that lasts, don’t hesitate in

letting us know your questions and comments, please contact us by phone or visit our website.

CVC TECHNOLOGIES, INC.

Asia-Pacific Headquarters

No.190,Gongye9thRd.,DaliDist.,TaichungCity412,Taiwan

Phone No.: +886 (4) 3705-6666, Fax No.: +886 (4) 3705-6688

www.cvcpharmapack.com

E-mail: sales@cvctechnologies.com

Yours truly,

CVC Technologies, Inc.

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

PREFACE:

The Model CVC 310 is a Gallon Wrap-Around Labeler featuring CVC exclusive SelfSet control

system plus a special vacuum wrap belt to assure correct placement for labels up to 18” in

length.

The unique design of CVC 310 SelfSet:

●Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.

●Horizontal positioning screws for labeling heads, alignment belts and separator wheels are

quickly self centering and adjustable from either side of the machine.

●SelfSetTM also displays “Product Output” and “Labels Remaining”.

The operation and adjustments of the machine are easy, and up to 50 setups can be stored in

memory for easy recall. Modular design is used for interchangeability of components.

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

1 - 1

1. ABOUT THIS MANUAL

1.1 About This Manual

This Operation Manual has been written by observing the CE directives, the main purpose of the

regulation is in relation to the protection of personal safety and the maintenance of the machine in

good conditions, as it is intended to provide the proper operation procedures to avoid causing danger

and damages to persons and to the machine.

The topics covered in this manual are: important notices about safety, operation procedures, operating

parameters setting, explanation on error situations, maintenance, troubleshooting and clean up

procedures ... etc.

In case of integration to other machinery or equipment is required, it also must be done by observing

the instructions given by this Operation Manual in order to minimize the chances of personal injury or

machine damage due to unpredicted risk factors.

This machine is not intended for use by general public, operation should be allowed to only trained and

qualified persons, which can be classified into 3 categories:

Administrator: Administrators are individuals who should have a deep knowledge of the operation of

the machine, and should have read and understood thoroughly this Operation Manual, in addition, he

has to be properly instructed on the general and local regulations about workplace safety, workers

protection and work environment safety regulations in order to provide a safe condition for the

personnel and the machinery.

Supervisor: Supervisor should have a deep knowledge of the operation of the machine, and should

have read and understood thoroughly this Operation Manual. The personnel in charge should be

qualified engineers in electricity or in mechanics. The supervisor should be able to perform

troubleshooting procedures for the machine and it is his duty to contact the machine manufacturer

when the situations requires.

Operator: Operators should have a good knowledge of the operation procedures of the machine, and

should have read and understood thoroughly this Operation Manual. The operator is also responsible

of performing the general maintenance and clean up of the machine.

1.2 Additional Information

For all consultation regarding the machine or this Operation Manual, for example: optional attachments

or problems concerning machine operation or adjustment, the customer can contact directly the

manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

2. SPECIFICATIONS

2.1 Machine Specifications

Horse Power

- Stepper Motor: 1320 W (Sanyo/Japan)

- Conveyor Motor: DC 130V, 1/8HP (Bodine/USA) (STD)

- Wrap Around Motor: DC 130V, 1/8HP (Bodine/USA)

- Product Separator Motor: DC 90V; 20W (T.W.T/Twain)

- Blower: HB329, 1/2 HP

Power Consumption 725 W

Humidity Between 10% ~ 90%

Required compressed air quality As per ISO 8573-1 requirements

Environment condition Moisture, water, dust and direct sunlight should be avoided.

Label Dispensing Speed Max Speed: 38 M/min (124.67 ft/min)

Machine Capacity 200 BPM

Applicable Container/Bottle Size Range

Conveyor Width Standard: 152 mm (6")

Optional: 100 mm (4”)

Conveyor Length 2,003 mm (79") (STD)

Products Separator a. Standard: Separator Sponge Roller

b. Optional: Separating Screw

Label Sensor a. Standard: Photo sensor, for general labels

b. Optional: Special sensor, for transparent labels

Product Sensor a. Standard: WL4G, for general container

b. Optional: WL9-2N, Special type for transparent container with dry powder

Machine Dimension (L x W x H)

a. STD M/C : 2,003 x 1,042 x 1,450 ~ 1,510(mm)

78 ¾" x 41" x 57" ~ 59 ½ "

b. w/ 10” option conveyor: 3,400 x 1,190 x 1,450 (mm)

133¾"x46¾"x57"

Machine Weight 210 kg

Noise Level 75 dB

D: ø30 - ø150 mm (ø 1 ⅛" ~ø 6")

H: 50 - 320 mm (2 " ~ 12 ½")

Option:

D: Up to ø200

2 - 1

* Some features or different product formats will require additional attachments and changeover parts, please consult CVC

for the purchase.

(

)

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

2.2 Label Specifications

Backing Paper Transparent

Label Height Range C: 15~150, D: 15~180, E: 15~220 (mm)

Label Length Range C,D,E: 15~450 mm

Label Roll Inner Diameter 38 mm & 76 mm (1 1/2" & 3")

Max. Roll Outer Diameter Max. 350 mm (14")

Gap between Labels 2 ~ 6 mm (3/32" ~ 1/4")

Width of Backing Paper Over 2 mm (3/32") each side of label (see Fig 2.2-1)

Labels Placement on Roll a. Labels rolled around outside (LRO, see 2.2-2)

b. Labels rolled around inside (LRI, see 2.2-3)

2.2.1 Label Specification Diagram

2 - 2

(15 3/4“)

Max.: 350 mm (14”)

76mm & 38mm (3“ & 1½”)

(3/32“)

Translucent backin

2.2.2 Label Rolled Outside (LRO)

Labels are on the outside and roll in clockwise (common use).

Reserve a blank for hot stamp printing if needed.

Fig

2.2-1

Fig

2.2-2

Hot stamped code position

Clockwise

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

2.2.3 Label Rolled Inside Diagram (LRI)

Labels are on the inside and roll in counterclockwise (less use).

Reserve a blank for hot stamp printing if needed.

Counterclockwise

Hot stamped code position

Fig

2.2-3

2.3 Hot Stamp Printer Specification (Optional)

Model: C60

Print Type Nickel alloy for standard sizes, brass for 1.3 mm type

Print Sizes Standard size: 1.5mm, 2.0mm, 2.5mm

Special size: 1.3mm

Air Consumption 50 ℓ/min (based on 300 strokes per minute)

Air Pressure 4 ~5 kgf/cm2(60 ~80 psi)

Printing Lines 1~6 lines

Print Speed (max.) 300 prints/min.

Hot Foil Ribbon 1. Two types are available

A. Width: 25mm (1")

B. Width: 32mm (1 1/4")

2. Applicable printing temperature: 50˚C ~ 200 ˚C

Foil Printing Temperature 130 ˚C ~200˚C

Print Area Max. Length: 70mm (2 3/4"),

Max Width: 65mm (2 1/2")

2 - 3

CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL

2.3.1 Print Area

2.3.2 Type and Related Specifications

Brass

Type

Type Height

(A)

Type Width

(B) Type Lines

Narrow Line-Spacing

Type

Wide Line-Spacing

Type

Character Number

(Typing Max. Length)

B1.3 1.5 mm 1.3 mm 1~3 2 mm 3 mm 12

(15.6 mm)

B1.5 1.8 mm 1.5 mm 1~3 2 mm 3 mm 10

(15 mm)

* Imprint in feed direction or perpendicular.

2.3-1

Max.: 65mm

(2 2

1/")

Max.: 70mm (2 3/4")

Fig

2.3-2

Wide Line-Spacing

type chase

Narrow Line-spacing

type chase

Brass type

Type

2 - 4

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