DAELIM S3 Bedienungsanleitung

SM63-1010-01E

SERVICE INFORMATION

INSPECTION /ADJUSTMENT

EXTERNAL PARTS

LUBRICATION SYSTEM

EMS

COOLING SYSTEM

ENGINE REMOVAL/INSTALLATION

LH. CRANK CASE COVER / CONTINOUSLY VARIABLE TRANSMISSION

AC GENERATOR / FLY WHEEL

CYLINDER HEAD / VALVE

CYLINDER / PISTON

CRANKCASE / TRANSMISSION/ CRANK SHAFT

FRONT WHEEL / FRONT FORK / STEERING

REAR WHEEL / REAR CUSHION

BRAKES

CHARGING SYSTEM

IGNITION SYSTEM

STARTER SYSTEM

LIGHTS / SWITCHES / HORN

TROUBLE SHOOTING

WIRING DIAGRAM

ENGINEFRAME

ELECTRICAL SYSTEM

GENERAL

SERVICE INFORMATION

SERIAL NUMBER LOCATION 1-1

SPECIFICATION 1-2

TWIST TORQUE 1-4

SPECIAL TOOL 1-6

PARTS COMPOSITION MAP 1-8

SYMBOLS /ABBREVIATIONS 1-12

CAUTIONSAT WORK 1-13

CAUTIONSATASSEMBLY,

DISASSEMBLY 1-13

CAUTIONSAT WIRING 1-17

SERIAL NUMBER LOCATIONS

SPECIFICATION

DIMENSIONS

OVERALL LENGTH

OVERALL WIDTH

OVERALL HEIGHT

WHEEL BASE

SEAT HEIGHT

GROUND CLEARANCE

DRY WEIGHT

GROSS WEIGHT

2,110 mm

750 mm

1,200 mm

1,500 mm

745 mm

136 mm

159 kgs

170 kgs

2,140 mm

750 mm

1,215 mm

1,500 mm

762 mm

143 mm

159 kgs

170 kgs

FRAME

TYPE

FRONT SUSPENSION/ STROKE

REAR SUSPENSION/ STROKE

FRONT TIRE SIZE

REAR TIRE SIZE

TIRE PRESSURE 1 person FRONT

REAR

2 persons FRONT

REAR

FRONT BRAKE

REAR BRAKE

FUEL TANK CAPACITY Full capacity

Reserve capacity

CASTER ANGLE

TRAIL

Underbone

Telescopic / 85mm

Unit Swing Arm/ 80mm

120/70-13 (tubeless)

140/60-13 (tubeless)

2.00kgf/cm

(200kpa)

2.40kgf/cm

(240kpa)

2.00kgf/cm

(200kpa)

2.50kgf/cm

(250kpa)

Hydraulic Disk

11.5

1.9

27°

94.5mm

Underbone

Telescopic/ 85mm

Unit Swing Arm/80mm

120/70-14(tubeless)

140/60-13(tubeless)

2.00kgf/cm

(200 kpa)

2.40kgf/cm

(200 kpa)

2.00kgf/cm

(200 kpa)

2.50kgf/cm

(200 kpa)

Hydraulic Disk

11.5L

1.9L

27°

94.5mm

ENGINE

TYPE

CYLINDERS, ARRANGEMENT

BORE X STROKE

DISPLACEMENT

COMPRESSION RATIO

COMPRESSION PRESSURE

OIL CAPACITY FULL

REPLACEMENT

LUBRICATION

AIR CLEANER

VALVES

VALVE SYSTEM

INTAKE VALVE IN VALVE OPEN

EX VALVE OPEN

VALVE CLEARANCE INTAKE

EXHAUST

ENGINE DRY WEIGHT

Air cooled 4cycle DOHC engine (4 valves)

1(single cylinder), front angle 80°

56.5mm×49.5mm

124cm

11.8:1

13.0kg/cm

(600 rpm)

1.30L(Full capacity)

1.10L(at changing)

0.1L(Full capacity)

Forced pressure splash type

Dry filter paper

DOHC chain operation

DOHC 4 Valves

15°BTDC

39°ABDC

57.4°BBDC

12.6°ATDC

0.15±0.02mm

0.23±0.02mm

38kg

SERVICE INFORMATION

TRANSMISSION

CLUTCH

TRANSMISSION

TRANSMISSION PRIMARY REDUCTION RATIO

TRANSMISSION SECONDARY REDUCTION

RATIO

DRY PLATE SHOE TYPE

Automatic Transmission(V-belt type)

2.786(39T/14T)

3.462(45T/13T)

ELECTRICAL

SYSTEM

IGNITION SYSTEM

IGNITION TIMING IDLE

AC GENERATOR

BATTERY CAPACITY

SPARK PLUG

SPARK PLUG GAP

FUSE CAPACITY

STARTING SYSTEM

HEADLIGHT(HIGH / LOW)

POSITION LAMP

WINKERS

TAIL/STOP LAMP

COMBI METER LAMP

(SPEEDOMETER/TACHOMETER)

NEUTRAL INDICATOR LAMP

HIGH BEAM INDICATOR LAMP

TURN SIGNAL INDICATOR LAMP

NUMBER PLATE POSITION LAMP

TACHOMETER LAMP

TRANSISTOR

0°BTDC / 1,600(rpm)

12V-17A / 5,000(rpm)

12V 10AH

CR8EH - 9

0.8 - 0.9mm

30A(main), 15A X 4

CELL STARTING(STARTER MOTOR)

60/55W

16W×2, 10W×2

LED (8EA)

LED

LED x 1

LED

LED x 1

LED

LED x 1

SERVICE INFORMATION

TORQUES

M26×1.0

M10×1.25

M12×1.25

M16×1.5

M10×1.25

M8×1.25

M6×1.0

M8×1.25

M5×0.8

M8×1.25

M22×1.0

M10×1.25

M12×1.25

M10×1.25

U-NUT

6~8

0.2 ~ 0.3

7.0 ~ 8.0

5.5 ~ 6.5

5.0 ~ 7.0

12 ~ 13

3.0 ~ 4.0

2.8 ~ 3.4

1.0 ~ 1.4

4.0 ~ 4.5

0.35 ~ 0.5

1.5 ~ 2.5

1.5 ~ 3.0

3.5 ~ 4.5

3.0 ~ 4.0

5.0 ~ 5.5

4.0 ~ 5.0

3.5 ~ 4.5

1.0 ~ 2.0

4.0 ~ 5.0

STEERING STEM NUT

STEERING TOP THREAD

BOTTOM BRIDGE(FORK PIPE) BOLT

HANDLE POST NUT

FRONT WHEELAXLE NUT

REAR WHEELAXLE NUT

BRAKE OIL BOLT(FRONT/REAR)

CALIPER BRACKET BOLT(FRONT/REAR)

MASTER CYLINDER HOLDER

BOLT(FRONT/REAR)

DISK PLATE BOLT(FRONT/REAR)

SPEEDOMETER GEAR BOX SCREW

FRONT FORK BOTTOM BOLT

FORK BOLT

REAR CUSHION UPPER BOLT

REAR CUSHION UNDER BOLT

REAR CUSHION ROAD LOCK NUT

ENGINE HANGER UPPER BOLT

ENGINE HANGER LOW NUT

MAIN STAND BOLT

SIDE STAND PIVOT SCREW

SIDE STAND PIVOT NUT

SERVICE INFORMATION

M6×1.0

M10×1.25

M6×1.0

M10×1.0

M12×1.25

M6×1.0

M16 1.0

M8×1.25

M6×1.0

M30×1.5

M7×1.0

M12×1.25

M28

M12 1.25

M8×1.25

M6×1.0

Engine oil applied

1.0 ~ 1.2

3.5 ~ 4.5

1.0 ~ 1.2

1.5 ~ 1.7

1.6 ~ 2.0

0.8 ~ 1.2

1.0 ~ 1.4

0.35 ~ 0.5

6.0 ~ 6.7

3.0 ~ 3.4

1.0 ~ 1.2

0.35 ~ 0.5

1.0 ~ 1.2

1.0 ~ 1.4

5.0 ~ 6.0

3.0 ~ 4.0

1.6 ~ 2.0

1.0 ~ 1.4

CYLINDER HEAD COVER BOLT

CAP HOLER BOLT

CAM CHAIN GUIDE BOLT

CYLINDER HEAD SOCKET

CYLINDER BOLT

SPARK PLUG

ENGINE TEMPERATURE SENSOR

TENSIONER PIVOT BOLT

TENSIONER LIFT BOLT

TENSIONER LIFT SCREW

ACG FLYWHEEL NUT

STARTER CLUTCH OUTER SOCKET

OIL PUMPASSBOLT

OIL SEPERATOR

ACG STATOR COMP SCREW

TAPPET ADJUST HOLE CAP

WATER PUMP IMPELLER

DRIVE FACE NUT

DRIVE PLATE NUT

CLUTCH OUTER NUT

MISSION COVER BOLT

MISSION CASE BOLT

MISSION COVER BOLT

MISSION COVER CHECK BOLT

STARTER MOTOR BOLT

※Torque values listed above ate for specific tightening points. Torque values for other items are listed in the following tables.

4㎜BOLT, NUT 4㎜SCREW

5㎜BOLT, NUT 5㎜SCREW

6㎜BOLT, NUT 6㎜SCREW

8㎜BOLT, NUT 6㎜FLANGE BOLT,NUT

10㎜BOLT, NUT 8㎜FLANGE BOLT,NUT

12㎜BOLT, NUT 10㎜FLANGE BOLT,NUT

※SH(Small Head) : presents 6mm bolt of 8mm flange head

0.15 ~ 0.4

0.45 ~ 0.6

0.8 ~ 1.2

1.8 ~ 2.5

3.0 ~ 4.0

5.0 ~ 6.0

0.15 ~ 0.3

0.35 ~ 0.5

0.7 ~ 1.1

1.0 ~ 1.4

2.4 ~ 3.0

3.5 ~ 4.5

(SH Flange bolt included) (SH TYPE included)

SERVICE INFORMATION

TOOL

ACG ROTOR PULLER

VALVE GUIDE DRIVER

VALVE GUIDE RIMMER

BEARING REMOVER SET

THREAD ADAPTER

ASSEMBLY SHAFT

CRANK ASSEMBLY COLLAR

BALL RACE DRIVER

STEERING STEM DRIVER

FORK SEAL DRIVER

STEERING STEM SOCKET

SNAP RING PLIER

Used for disassembly ACG Rotor from Crank shaft

Used at the time of replacing valve guide

〃

Used at the time of disassembling bearings of crank case

Used at thetime of assembling crank shaft to crank case

〃

Used at the time of disassembling top blace and bottom ball race

Used at the time of pressing bottom cone race to steering stem

Used at the time of inputting the oil seal of front fork

Used at the time of disassembling steering head top thread

Used at the time of disassembling the cir clip of master cylinder 15

COMPRESSION GAUGE

MULTI TESTER

PVA TESTER

SCANNER

Used at the time of measuring the compression power of cylinder

Used at measuring electrical parts

〃

Used at diagnosis of ECU and sensors

5,16,17,18,19

SERVICE INFORMATION

SYMBOL SYMBOLMEANING MEANING

Indicates dangerous areas.

Serious accidents may result if instructions are not

followed.

Indicates important work. Minor injury or vehicle part damage

may result if instruction are not followed

Indicates general cautions. Provides safety and

appropriate handling procedures.

The following symbols are used in this manual to represent job-related warnings or cautions

The following abbreviations are used in this manual.

ASS’Y

LH.

RH.

Assembled part

Left

Right

In case of special greases not written on above, they have not any specific symbols.

Indicates oil applying. If there is no specific oil indicated, use the designated or recommended engine oil

Indicates molybdenum solution applying. Molybdenum solution is made by mixing engine oil and molybdenum

grease as 1:1 mixing ratio.

Indicates to apply grease(NLG 1#2)

Indicates to apply molybdenum grease(Containing more than 30% molydenum disulfide, NLG 1#2 or equivalent)

Indicates to apply molybdenum best(Containing more than 40% molydenum disulfide, NLG 1#2 or equivalent)

Indicates to apply silicone grease.

Indicates to apply ointment onto screw lock.

If not designated, use medium strength one.

Indicates to seal

Indicates the replacement part as new one whenever disassembly

Indicates to apply brake fluid. Use the recommended one(DOT3 or DOT4)

Indicates to apply the recommended oil

Indicates to use special tools

Indicates to use optional tools. Because this kind of tool is dealt as spare part, refer to the parts list to check the correct

tool number.

Indicates the reference. For left example, indicates the reference 3-1.

(󱐇 3-1)

SYMBOLS /ABBREVIATIONS

SERVICE INFORMATION

WARNING WARNING

WARNING

TOTALAREA DETAIL COMPOSITON MAP

PARTS COMPOSITION MAP

LH. FRONT SIDE

RH. FRONT SIDE LH. CENTER SIDE

RH. CENTER SIDE LH. REAR SIDE

RH. REAR SIDE

TOP

STRAIGHT

SERVICE INFORMATION

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