Dake JH-10 Bedienungsanleitung

6/02

Operator’s Manual and Part’s List

Model J-10 & JH-10

Dake/Johnson Horizontal Bandsaw

DAKE Division of JSJ

724 Robbins Road

Grand Haven, MI 49417

Phone: 1-800-937-3253 616-842-7110

Fax: 1-800-846-3253 616-842-0859

E-mail: customerse[email protected]

technicalservice@dakecorp.com

Web: www.dakecorp.com

6/02

FOREWORD

This manual has been prepared to acquaint you with the operation, maintenance, and

serviceable components of your Dake/Johnson machine. We urge that you read it carefully

before operating your machine. Please refer to the pertinent sections when contacting the

factory regarding parts, schematics…or when you have other questions.

As Dake’s policy is one of continuous development for each range of machine, the contents

of this manual, though completely up to date when issued, are subject to change without

notice.

For your information and future reference, pertinent data concerning your machine may be

inserted in the space provided below.

Machine Model ___________________________

Serial Number ___________________________

Date Received _________________

Voltage ___________________________

Phase _______ Cycle _______ Motor H.P. ______

Please give the machine model and serial number in correspondence, and include the parts

numbers on parts orders to speed the filling of your requirements and to minimize your

inconvenience.

FACTORY: DAKE Division of JSJ

724 Robbins Road

Grand Haven, MI 49417

Phone: 1-800-937-3253 616-842-7110

Fax: 1-800-846-3253 616-842-0859

E-mail: customerse[email protected]

technicalservice@dakecorp.com

Web: www.dakecorp.com

NOTE:

Use only genuine Dake/Johnson replacement parts and optional equipment. Use of

substitutes or imitations may cause damage to the machine, void the warranty, and may

cause injury.

6/02

CONTENTS

GENERAL

Basic Machine Data ……………………………………. 4

Specifications …………………………………………….. 4

Machine Installation ……………………………………… 4

Safety Information………………………………………… 5-6

Electrical Diagrams ………………………………………. 7-9

Machine Features ……………………………………….. 10

SECTION 1

OPERATION

Controls and Operation ………………………………….. 11

Standard Drive …………………………………………… 12

Blade Selection ………………………………………….. 13

Blade Removal/Installation ……………………………… 13-14

Blade Guide Adjustment ………………………………… 14-15

Balance Spring Adjustment …………………………….. 15

Feed Cylinder Bleeding …………………………………. 15

SECTION 2

MAINTENANCE

Lubrication ………………………………………………… 16

Sawing Problems and Solutions ………………………… 17

SECTION 3

ASSEMBLIES & PARTS LISTS

Machine Assembly (Front View) ………………………… 18-19

Machine Assembly (Top View) ………………………….. 20

Gear Box Assembly ………………………………………. 21

Hydraulic Assembly ………………………………………. 22-23

Guide Arm Assembly ……………………………………... 24

Vise Unit ……………………………………………………. 25

6/02

BASIC MACHINE DATA

SPECIFICATIONS

Capacity………...10” (25cm) rounds, 18” (46cm) flats

Floor Space ……………… 29” (74cm) x 70” (178com)

Blade Size (Part Numbers: 75958 (3/4”) OR 75957 (1”) Height, Closed* …………………………….. 39” (99cm)

J-10 ……………………… ¾” (2cm) x 137” (348cm)

Height, Open* ……………………………... 64” (163cm)

JH-10……………………... 1” (3cm) x 137” (348cm)

Floor to Bed* …………………………….. 23 ¾“ (60cm)

Blade Speeds Net Weight

………………………………50, 90, 160 and 270 fpm

J-10 Dry …………………………. 812 lbs (368 kgs)

………………………………..15, 29, 49 and 82 mpm

J-10 Wet ..……………………….. 845 lbs (383 kgs)

Bed Work Area. ……..……… 11” (28cm) x 18” (46cm)

JH-10 Dry ……………………..… 817 lbs (371 kgs)

Vise Size ………………………. 5” (13cm) x 11” (28cm)

JH-10 Wet ……………………….. 850 lbs (386 kgs)

Drive Motor Gross Weight

J-10 ………………………………….…. 1 hp (.75kw)

J-10 Dry …………………….…… 896 lbs (406 kgs)

JH-10 …………………………………... 1 hp (.75kw)

J-10 Wet ……………………..….. 929 lbs (409 kgs)

Electrical System, specify …....110/230V, 1 PH, 60 Hz

JH-10 Dry …………………..…… 901 lbs (409 kgs)

208/230/460V, 3 PH, 60 Hz

JH-10 Wet ..……………………….934 lbs (424 kgs)

Coolant Capacity …………………………...… 3 gallons

Water-soluble only – do not use oil.

INSTALLATION

UNCRATING :

Remove crating carefully. For ease in handling do not remove from skid until

machine has been moved to its approximate location.

CAUTION: BE SURE ELECTRICAL CHARACTERISTICS OF MOTOR AND SWITCH

CORRESPOND WITH ELECTRICAL POWER SUPPLY.

!!!ATTENTION!!! DO NOT ATTEMPT TO RUN THIS SAW UNTIL THE BLADE ALIGNMENT HAS

BEEN CHECK AS PER THE OWNER’S MANUAL AND THE BLADE HAS BEEN PROPERLY RE-

TENSIONED.

LEVELING:

Position machine reasonably level, shim under legs if necessary. Wet machines

should be more carefully leveled to be certain that the coolant intake remains submerged.

CONNECT INCOMING POWER TO THE STARTER PER APPLICABLE DIAGRAM, AND IN

ACCORDANCE WITH ALL LOCAL CODES.

6/02

SAFETY INFORMATION

LABEL 84605 – SAFETY INSTRUCTIONS



 When

you see this symbol on your saw, be alert to

the potential for personal injury.

Follow recommended precautions and safe

operating practices. Carefully read all safety

messages in these instructions and on your saw

safety signs. Keep safety labels in good

condition. Replace missing or damaged safety

labels.

LABEL

84605

LABEL

84604

LABEL

84395 LABEL

76462

6/02

LABEL 76462 – SAFETY INSTRUCTIONS LABEL 84395 – DANGER LABEL

LABEL 84604 – WARNING

Follow recommended precautions and safe operating

practices. Carefully read all safety messages in these

instructions and on your saw safety signs. Keep safety

labels in good condition. Replace missing or damaged

safety labels.



 When you see this

symbol on your saw, be alert to the potential for

personal injury.

6/02

ELECTRICAL CONTROL DIAGRAMS

6/02

SINGLE PHASE ELECTRICAL DIAGRAM

6/02

THREE PHASE ELECTRICAL DIAGRAM

6/02

MACHINE FEATURES

SECTION 1

Head Feed

Control

Blade

Tension

Handle

Guide Arm

Off

Switch &

Starter

Balance

Spring

Stock

Stop Gauge

Vise

Handwheel

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