Dalsa Linea ML ML-FM-16K15A Bedienungsanleitung

Linea ML Multiline Cameras

Monochrome / HDR CMOS ML-FM-08K30H, ML-FM-16K15A and ML-HM-16K30H

03-032-20263-02

www.teledynedalsa.com

Notice

All information provided in this manual is believed to be accurate and reliable. No

responsibility is assumed by Teledyne Digital Imaging for its use. Teledyne Digital Imaging

reserves the right to make changes to this information without notice. Reproduction of this

manual in whole or in part, by any means, is prohibited without prior permission having

been obtained from Teledyne Digital Imaging.

Microsoft and Windows are registered trademarks of Microsoft Corporation in the United

States and other countries. Windows, Windows 7, Windows 8 are trademarks of Microsoft

Corporation.

All other trademarks or intellectual property mentioned herein belong to their respective

owners.

Document date: November 1, 2019

Document number: 03-032-20263-02

About Teledyne DALSA

Teledyne DALSA, a business unit of Teledyne Digital Imaging Inc., is an international high

performance semiconductor and Electronics Company that designs, develops, manufactures,

and markets digital imaging products and solutions, in addition to providing wafer foundry

services.

Teledyne DALSA offers the widest range of machine vision components in the world. From

industry-leading image sensors through powerful and sophisticated cameras, frame

grabbers, vision processors and software to easy-to-use vision appliances and custom vision

modules.

Contact Teledyne DALSA

Teledyne DALSA is headquartered in Waterloo, Ontario, Canada. We have sales offices in

the USA, Europe and Asia, plus a worldwide network of representatives and agents to serve

you efficiently. Contact information for sales and support inquiries, plus links to maps and

directions to our offices, can be found here:

Sales Offices: http://www.teledynedalsa.com/corp/contact/offices/

Technical Support: http://www.teledynedalsa.com/imaging/support/

***THIS IS AN UNCONTROLLED COPY OF A CONTROLLED DOCUMENT***

The information contained herein is proprietary to Teledyne DALSA and is to be

used solely for the purpose for which it is supplied.

It shall not be disclosed in whole or in part, to any other party, without the

express permission in writing by Teledyne DALSA

Linea ML Multiline Monochrome / HDR CMOS Cameras

•

Contents

LINEA ML MULTILINE MONOCHROME / HDR CMOS CAMERAS 6

DESCRIPTION 6

CAMERA HIGHLIGHTS 7

Key Features 7

Programmability 7

Applications 7

PART NUMBERS AND SOFTWARE REQUIREMENTS 8

PERFORMANCE SPECIFICATIONS 8

Flash Memory Size 10

Certification & Compliance 10

CAMERA PIXEL ARRANGEMENT 10

CAMERA PROCESSING CHAIN 11

SUPPORTED INDUSTRY STANDARDS 11

GenICam™ 11

Camera Link HS 11

Data Cables 12

RESPONSIVITY &QE PLOTS 14

MECHANICAL DRAWINGS 15

PRECAUTIONS 18

Electrostatic Discharge and the CMOS Sensor 18

INSTALL &CONFIGURE FRAME GRABBER &SOFTWARE 18

Using Sapera CamExpert 19

CamExpert Panes 19

SETTING UP FOR IMAGING 22

Powering the Camera 22

Power and GPIO Connections 23

Establishing Camera Communications 25

Selecting the Data Format 26

Establishing Data Integrity 26

CAMERA PERFORMANCE AND FEATURES 27

SYNCHRONIZING TO OBJECT MOTION 27

Acquiring Images: Triggering the Camera 27

Measuring Line Rate (Trigger) 28

Maximum Line Rate 28

Minimum Line Rate 28

Scan Direction 28

Camera Orientation 30

Compensating for Encoder Errors (Spatial Correction) 31

Parallax Correction: Using the Camera at Non-Perpendicular Angles to the

Object 33

ESTABLISHING THE DESIRED RESPONSE 35

Exposure Mode 35

Line Rate Jitter 35

Exposure Control 35

Exposure Time Selector 36

Measuring Exposure Time 36

•

Linea ML Multiline Monochrome / HDR CMOS Cameras

Sequential Mode Application Example 37

Exposure Mode Sequential 38

Adjusting Responsivity 39

Image Response Uniformity & Flat Field Calibration 40

Saving & Rapidly Loading a PRNU Set Only 41

Setting Custom Flat Field Coefficients 41

Flat Field Calibration Filter 41

Flat Field Calibration Regions of Interest 42

TDI STAGE SELECTIONS AND FULL WELL 42

HDR Demo Mode 43

IMAGE FILTERS 44

Kernels 44

Image Filter Contrast Ratio 44

BINNING 45

Using Area of Interest to Reduce Image Data & Enhance Performance 46

Steps to Setup Area of Interest 46

The Rules for Setting Areas of Interest 46

CUSTOMIZED LINEARITY RESPONSE (LUT) 47

How to Generate LUT with CamExpert 47

ADJUSTING RESPONSIVITY AND CONTRAST ENHANCEMENT 48

CHANGING OUTPUT CONFIGURATION 49

Pixel Format 49

USING TWO CLHS CABLES 49

SAVING &RESTORING CAMERA SETUP CONFIGURATIONS 49

Active Settings for Current Operation 50

User Setting 51

Factory Settings 51

Default Setting 51

APPENDIX A: GENICAM COMMANDS 52

Camera Information Category 52

Camera Information Feature Descriptions 53

Built-In Self-Test Codes (BIST) 55

Camera Power-Up Configuration Selection Dialog 55

Camera Power-up Configuration 55

User Set Configuration Management 55

Camera Control Category 56

Camera Control Feature Descriptions 57

Digital I / O Control Category 60

Flat Field Category 63

Image Format Control Category 66

Transport Layer Control Category 68

Acquisition and Transfer Control Category 70

File Access Control Category 71

File Access Control Feature Descriptions 71

File Access via the CamExpert Tool 73

CLHS File Transfer Protocol 73

Download a List of Camera Parameters 75

APPENDIX B: TROUBLE SHOOTING GUIDE 75

Diagnostic Tools: 75

RESOLVING CAMERA ISSUES 77

Communications: 77

Image Quality Issues 77

Power Supply Issues 80

Linea ML Multiline Monochrome / HDR CMOS Cameras

•

Causes for Overheating & Power Shut Down 80

DECLARATION OF CONFORMITY 82

DOCUMENT REVISION HISTORY 83

•

Linea ML Multiline Monochrome / HDR CMOS Cameras

Linea ML Multiline

Monochrome / HDR CMOS

Cameras

Description

Teledyne DALSA introduces a breakthrough multiline CMOS line scan camera format with

unprecedented speed, responsivity and exceptionally low noise.

The Linea ML™ multiline monochrome / HDR cameras have 8k or 16k pixel resolution, a 5 µm x 5

µm pixel size, and are compatible with fast, high magnification lenses.

The camera uses the Camera Link HS™ interface—the industry standard for very high speed

camera interfaces with long transmission distances and cable flexing requirements

(LC or CX4, resolution dependent).

Teledyne DALSA’s Linea ML cameras and compatible frame grabbers combine to offer a complete

solution for the next generation of automatic optical inspection (AOI) systems.

This camera is recommended for detecting small defects at high speeds and over a large field of

view in LCD and OLED flat panel displays, printed circuit boards, film, printed material and large

format web materials.

Available Camera Models

Part Number Description

ML-FM-08K30H-00-R 8,192 x 4 pixels, a maximum line rate of 280 kHz (up to 300 kHz using AOI), 5 µm x 5 µm pixel

size, mono / HDR output, CLHS LC fiber optic connector.

ML-FM-16K15A-00-R 16,384 x 1 pixels, a maximum line rate of 143 kHz, 5 µm x 5 µm pixel size, mono output,

CLHS LC fiber optic connector.

ML-HM-16K30H-00-R 16,384 x 4 pixels, a maximum line rate of 300 kHz, 5 µm x 5 µm pixel size, mono / HDR output,

CLHS CX4 connector.

Linea ML Multiline Monochrome / HDR CMOS Cameras

•

Camera Highlights

Key Features

•Highly responsive multiline CMOS

•8K or 16K pixel resolution

•Up to 300 kHz line rates

•Very low noise

•Bi-directionality with fixed optical center

•Binning

•Robust Camera Link HS interface

•LC fiber optic or CX4 (16K only) Camera Link HS control & data connector

•Smart lens shading correction

•High dynamic LUT mode

Programmability

•Spatial correction, including sub pixel adjustment

•Parallax correction

•Multiple areas of interest for data reduction

•Region of interest for easy calibration of lens and shading correction

•Test patterns & diagnostics

Applications

•Flat panel LCD and OLED display inspection

•Web inspection

•Printed circuit board inspection

•Printed materials

•High throughput and high resolution applications

•

Linea ML Multiline Monochrome / HDR CMOS Cameras

Part Numbers and Software Requirements

The camera is available in the following configurations:

Table 1: Camera Models Comparison

Part Number Resolution Max. Line Rates Pixel Size Control & Data

Connector

ML-FM-08K30H-00-R 8,192 x 4 pixels 280 kHz monochrome

140 kHz x 2 HDR mode

(300 kHz / 150 x 2 kHz

using AOI)

5.0 x 5.0 µm Camera Link HS

LC fiber optic

ML-FM-16K15A-00-R 16,384 x 1 pixels 143 kHz monochrome 5.0 x 5.0 µm Camera Link HS

LC fiber optic

ML-HM-16K30H-00-R 16,384 x 4 pixels 300 kHz monochrome

150 kHz x 2 HDR mode 5.0 x 5.0 µm Camera Link HS

CX4

Table 2: Frame Grabber

Compatible Frame grabber ML-FM-08K30H ML-HM-16K30H ML-FM-16K15A

Teledyne DALSA OR-A8S0-FX840 OR-A8S0-PX870 OR-A8S0-FX840

Other compatible frame grabbers may be available from third-party vendors.

Table 3: Software

Software Product Number / Version Number

Camera firmware Embedded within camera

GenICam™ support (XML camera description file) Embedded within camera

Sapera LT, including CamExpert GUI application and GenICam for Camera

Link imaging driver Latest version on the

TeledyneDALSA Web site

Performance Specifications

Table 4: Camera Performance Specifications

Specifications ML-FM-08K30H ML-HM-16K30H ML-FM-16K15A

Imager Format High speed CMOS multiline sensor

Resolution 8,192 x 4 pixels mono 16,384 x 4 pixels mono 16,384 x 1 pixels mono

Pixel Size 5.0 µm x 5.0 µm

Pixel Fill Factor 100 %

Line Rate 0 kHz to 280 kHz monochrome

mode

140 kHz x 2 HDR

(300 / 150 kHz x 2 achievable

using AOI)

0 kHz to 300 kHz

monochrome mode

150 kHz x 2 HDR mode

0 kHz to 143 kHz

monochrome mode

Exposure Time 3.2 µs to 1.4 ms

Bit Depth 8 bit or 12 bit, selectable

Linea ML Multiline Monochrome / HDR CMOS Cameras

•

Connectors and

Mechanicals ML-FM-08K30H ML-HM-16K30H ML-FM-16K15A

Control & Data Camera Link HS LC fiber optic Camera Link HS CX4 Camera Link HS LC fiber optic

Power +12 V to +24 V DC, Hirose 12-pin circular

Typical Power Dissipation 15 W 25 W 21 W

Size 76 (W) x 76 (H)

x 85 (D) mm 97 (W) x 140.5 (H)

x 78.6 (D) mm 97 (W) x 140.5 (H)

x 78.6 (D) mm

Mass < 500 g 1.2 kg 1.2 kg

Operating Temp +0 °C to +65°C, front plate temperature

Optical Interface ML-FM-08K30H ML-HM-16K30H ML-FM-16K15A

Lens Mount

M58 x 0.75 mm

M90 x 1 mm

Sensor to Camera Front

Distance 12 mm

Sensor Alignment (aligned

to sides of camera)

Flatness

Θy (parallelism)

Θz

50 µm

100 µm

± 300 µm

± 0.4°

Operating Ranges Performance (all models) ML-FM-16K15A

Random Noise < 0.3 DN rms, typical

Peak Responsivity

Low Responsivity Line

High Responsivity Line

3 DN / (nJ / cm2)

18 DN / (nJ / cm2)

Gain 1x to 10x

DC Offset 5 DN, can be adjusted as required

Full Well

Low Responsivity Line

High Responsivity Lines

44,000 e-, typical, single row

7,200 e-, typical, single row

PRNU < ±2%, 50% of calibration target

FPN < ±2 DN

SEE Low Responsivity Line

High Responsivity Lines

90 nJ / cm2

14 nJ / cm2

NEE Low Responsivity Line

High Responsivity Lines

100 pJ /cm2

17 pJ /cm2

Anti-blooming

> 100x Saturation

Integral non-linearity < 2%

*DN = digital number

Test Conditions unless otherwise specified:

•Values measured using 8 bit, 1x gain

•40 kHz line rate

•Light source: White LED if wavelength not specified

•

Linea ML Multiline Monochrome / HDR CMOS Cameras

•Front plate temperature: 45º C

Environmental Specifications

Storage temperature range -20 °C to +80 °C

Humidity (storage and operation) 15% to 85% relative, non-condensing

MTBF (mean time between failures) >100,000 hours, typical field operation

Flash Memory Size Table 5: Camera Flash Memory Size

Camera Flash memory size

All models 4 GByte

Certification & Compliance

Table 6: Camera Certifications and Compliance

Compliance

See, Declaration of Conformity.

KC Registration

Verified equipment registered under the Clause 3, Article 58-2 of Radio Waves Act. ML-HM-16K30H registration no. R-R-

Td2-ML-HM-16K30H. Registration date 2019-01-22. ML-FM-08K30H registration pending.

Camera Pixel Arrangement

Figure 1: ML-FM-08K30H and ML-HM-16K30H Pixel Structure

Forward and reverse imaging does not cause the optical center to change. Exposure control allows

inspection speed to change without changing responsivity.

5 µm or 1 line spacing

5 µm x 5 µm line 2 pixels (high responsivity)

5 µm x 5 µm line 3 pixels (high responsivity)

5 µm x 5 µm line 1 pixels (high responsivity)

5 µm x 5 µm line 0 pixels (low responsivity)

Reverse

Forward

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