Daltile DAD2 Bedienungsanleitung

OPERATING MANUAL

ANGULAR TILE DRILL

DAD2

DALTILE DAD2 OPERATING MANUAL V09/2005R1

DAD2 27-09-2005 11:16 Pagina 1

CAUTION

Enter the Serial Number of your new Daltile®

Angular Tile Drill DAD2 in the box below. The

Serial Number is located on the machine hou-

sing

Carefully read and understand all Safety and

Operating Procedures prior to using the

Daltile®Angular Tile Drill DAD2.

Keep this Manual in a safe place for future

reference.

PAGE 2 DALTILE DAD2 OPERATING MANUAL V09/2005R1

DAD2 27-09-2005 11:16 Pagina 2

TABLE OF CONTENTS

1. DALTOOL SAFETY

Safety Messages ..........................................................................................................................................4

Damage Prevention and Information Messages ......................................................................................4

General Safety Precautions and Hazard Symbols ....................................................................................4

California Proposition 65 Message ............................................................................................................8

Tile Drill Specific Warnings ........................................................................................................................8

Machine Specifications ................................................................................................................................9

2. OPERATING INSTRUCTIONS

Check before Use ......................................................................................................................................10

Drilling ..........................................................................................................................................................10

3. REPAIR & MAINTENANCE

Installation of the diamond bits ................................................................................................................11

Ventilation Openings in the housing of the machine ............................................................................11

Storage after use ........................................................................................................................................11

Defects and Faults ......................................................................................................................................11

4. DIAMOND TILE BITS

Diamond Bits ..............................................................................................................................................12

DALTILE DAD2 OPERATING MANUAL V09/2005R1 PAGE 3

DAD2 27-09-2005 11:16 Pagina 3

DALTOOL SAFETY

It is extremely important that you read and

understand all of the safety instructions, the ope-

rating instructions and the maintenance instruc-

tions. If these instructions are not followed, seri-

ous injuries and/or death could occur to you or

to others. Also, failure to read and follow the

enclosed maintenance instructions can lead to

equipment failure, damage to the equipment or

reduced lifetime of the equipment.

SAFETY MESSAGES:

Safety messages are used to inform the per-

son(s) using this equipment of the potential

hazards that could lead to equipment damage,

serious injury or even death. The safety messa-

ges within this manual will be followed by one of

the following (3) three words that identify the

severity of the damage.

It is important that all instructions within this

manual be followed. If the instructions are not

followed serious injuries will occur as well as

death.

It is important that all instructions within this

manual be followed. If the instructions are not

followed it is possible that serious injuries could

occur as well as death.

It is important that all instructions within this

manual be followed. Failure to follow these

instructions can lead to irreparable damage.

DAMAGE PREVENTION AND

INFORMATION MESSAGES:

A Damage Prevention Message is to inform the

user of important information and/or instructions

that could lead to equipment or other property

damage if not followed. Information Messages

convey information that pertains to the equip-

ment being used.

Each message will be preceded by the word

NOTE, as in the example below.

NOTE:

Equipment and/or property damage may result

if these instructions are not followed.

GENERAL SAFETY PRECAUTIONS

AND HAZARD SYMBOLS:

In order to prevent injury, the following safety

precautions and symbols should be followed

at all times!

Safety Precautions:

●

REMOVE ADJUSTING TOOLS.

The machine is supplied with some adjusting

tools for equipment maintenance. It is impor-

tant that the user of the machine makes sure

that all tools are removed or in their proper

storage area before the machine is turned on.

PAGE 4 DALTILE DAD2 OPERATING MANUAL V09/2005R1

DAD2 27-09-2005 11:16 Pagina 4

DALTOOL SAFETY

●

KEEPING THE WORK AREA CLEAN.

It is important that the working area be

clean so as to avoid potential accidents or

injuries.

●

DO NOT USE THE EQUIPMENT IN

DANGEROUS ENVIRONMENTS.

It is important that power tools not be used

in wet environments. The equipment

should never be used in the rain. Also, it is

advisable to keep the working area well lit.

●

CHILDREN SHOULD BE KEPT AWAY

FROM THE WORKING AREA.

Only the operator of the equipment should

be in the working area. All other people

especially children should be kept away at

a safe distance.

●

KEEP THE WORKING AREA CHILDPROOF.

It is important to keep the working area

child proof. This can be done by using

locks on the equipment, plastic plugs for

the electrical outlets and possibly even

master switches on the equipment.

●

DO NOT DRY DRILL WITH THE MACHINE

The machine is not intended for dry dril-

ling use. Always use sufficient water to wet

drill tile, brick or natural stone. Dry drilling

will result in dangerous dust levels (See

also California Proposition 65 message)

and can damage the equipment. Any

damaged equipment that is returned due

to dry drilling will be repaired or replaced

totally at the customers expence. There

will be no warranty claim.

●

FORCING THE TOOL.

The equipment was designed to do a

certain job. Do not force the equipment to

do something that it wasn’t designed to do.

●

CLOTHING.

It is important that the operator does not

wear loose clothing that can potentially get

caught in moving parts of the equipment.

It is recommended to wear non-slip shoes

along with a hair covering to keep hair

away from the moving parts.

●

SAFETY GLASSES AND HEARING

PROTECTION.

It is important to wear safety

glasses and hearing protection

when operating any type of

equipment. Be sure that the

safety glasses you wear are

impact resistant.

●

SECURE WORK

Clamps or a vise should be used to hold

your work whenever practical. Keeping

your hands free to operate the machine is

safer. When securing the material to be cut

by hand, be sure your hands stay as far

away as possible from the rotating dia-

mond Bit

●

PROPER FOOTING

It is important to keep proper footing and

balance at all times when operating equip-

ment. If proper footing is not observed by

doing such things as overreaching, serious

injury may occur.

DALTILE DAD2 OPERATING MANUAL V09/2005R1 PAGE 5

DAD2 27-09-2005 11:16 Pagina 5

DALTOOL SAFETY

●

TOOL MAINTENANCE.

It is important to keep tools clean and in

good working order. This will result in

optimal performance of the machine.

Always follow the maintenance instructions

for proper tool maintenance.

●

REDUCING ACCIDENTAL STARTING OF

MACHINE

It is important to be sure that the

switch is in the OFF position

before plugging in the machine.

●

EQUIPMENT ACCESSORIES.

It is important that you refer to the owner’s

manual for determining what are the

recommended accessories to use with this

type of equipment. Using accessories that

are not recommended in the owner’s

manual may increase the risk of personal

injury and/or to people that are within

close proximity of the machinery.

●

CHECKING THE EQUIPMENT FOR

DAMAGED PARTS.

It is important to inspect the power tool

before using it to check for damaged

parts. Any part of the machinery that is

damaged should be checked carefully to

determine whether or not it should be

used and whether or not it can function

properly for its intended use.

It is important to check all the moving parts

of the machinery for proper alignment and

/or possible binding. All broken or dama-

ged parts should be properly repaired or

replaced. If these parts are not repaired

or replaced the proper operation of the

machine could be negatively affected.

Damaged bits should be replaced

immediately.

●

NEVER LEAVE A TOOL RUNNING

UNATTENDED – TURN POWER OFF

It is important never to leave a tool running

when not in use. Also never leave the tool

until the drill has come to a complete

stop. It is important to always turn the

power tool OFF when leaving the work

area or when a hole is finished.

PAGE 6 DALTILE DAD2 OPERATING MANUAL V09/2005R1

DAD2 27-09-2005 11:16 Pagina 6

DALTOOL SAFETY

HAZARD SYMBOLS

●

READ MANUAL CAREFULLY BEFORE USE

Carefully read and understand

this operating manual and the

enclosed safety instructions prior

to using the machine.

●

WEAR SAFETY GEAR

Always wear safety glasses and

hearing protection when

operating the machine

●

DO NOT SPRAY WATER ON TILE DRILL

Avoid direct water spray on

motor and switch housing when

cleaning.

●

TURN OFF DRILL BEFORE PLUGGING IN

It is important to make sure that

the switch is in the OFF position

before plugging in the machine

to prevent accidental starting of

the machine.

●

ELECTRICAL SHOCK

It is important to never touch

electrical components of the

machine while the machi-

ne is in operation.

●

KEEP AWAY FROM MOVING PARTS

It is important to keep hands,

feet, hair and clothing away from

all moving parts to prevent inju-

ry. It is also important to be sure

that covers and guards are al-

ways in their proper position.

If not, serious injury can occur.

DALTILE DAD2 OPERATING MANUAL V09/2005R1 PAGE 7

DAD2 27-09-2005 11:16 Pagina 7

DALTOOL SAFETY

The use of saws and drills generates dust. Excessive airborne particles may cause irritation to eyes,

skin and the respiratory tract. To avoid breathing impairment, always us dust controls and protecti-

on suitable to the material being sawed or drilled;

See OSHA (19 CFR Part 1910.1200). Diamond Blades improperly used are dangerous. Comply with

American National Standards Institute Safety Code, B7.1 and, Occupational Safety and Health Act

covering speed, Safety Guards, Flanges, Mounting Procedures, General Operating Rules, Handling,

Storage and General Machine Conditions.

CALIFORNIA PROPOSITION 65 MESSAGE:

Some dust created by power sanding, sawing, grinding and other construction activities contain

chemicals known [to the State of California] to cause cancer, birth defects or other reproductive

harm. Some examples of these chemicals are:

●

Lead, from lead-based paints

●

Crystalline silica, from bricks and cement and other masonry products

●

Arsenic and chromium, from chemically treated lumber

For Further information, consult the following sources:

http://www.osha-slc.gov/sltc/sillicarystalline/index.html

http://www.oehha.org/prop65/out_of_date/6022kLstA.html

Your risk from these exposures varies depending on how often you do this type of work. To reduce

your exposure to these chemicals, work in a well-ventilated area, and work with approved safety

equipment, such as dust masks that are specially designed to filter out microscopic particles.

TILE DRILL SPECIFIC WARNINGS:

●

Do not touch the diamond bit during operation.

●

Do not leave the machine turned “ON” when not in use.

●

Unplug the machine before changing tools or performing maintenance.

●

Always use coolant water.

PAGE 8 DALTILE DAD2 OPERATING MANUAL V09/2005R1

DAD2 27-09-2005 11:16 Pagina 8

MACHINE SPECIFICATIONS

DALTILE DAD2 OPERATING MANUAL V09/2005R1 PAGE 9

Technical Data:

Voltage [V DC] 115

Motor [W/HP/Amp] 750/1/7

No Load Speed (stageless) [RPM] 3,000 - 10,000

Max. Bit Capacity [Inch-Metric] 2-51

Spindle Lock -- yes

Weight [lbs] 5.2

Accessories:

PRCD Cable

Dress Stick

Diamond Tile Bits see page 12

1. Diamond Tile Bit

2. Water Injection Head

3. Side Grip

4. Main Switch

5. Speed control

6. Water connection

7. Socket Head Screw Driver 3 mm

8. Drilling Guide

9. Water Tank

10. Operating Manual

11. Carrying Case (not shown)

DAD2 27-09-2005 11:16 Pagina 9

OPERATING PROCEDURES

PAGE 10 DALTILE DAD2 OPERATING MANUAL V09/2005R1

CHECK BEFORE USE:

●

Unpacking:

Unpack the tile drill and check for missing

or damaged parts.

●

Power Supply:

Make sure that the power supply corres-

ponds with the information on the machine.

DRILLING

●

Use the machine only in combination with

the supplied water tank or direct connec-

tion to the main water supply.

●

Always use the drill guide.

It is impossible to drill without a drill guide.

(see page 9). You can improvise a drill

guide using a piece of wood or plastic.

Make a V-shaped insertion like illustrated

and tape the guide onto the tile in the

desired position.

●

Connect the water tank and the hose to the

drilling unit. Fill the water tank to the maxi-

mum quantity as indicated and pump the

pressure to 1 bar. Open the tap until a little

bit of water is coming out the drill. Fix the

drill in the drill guide and let the machine

rotate on high speed.

It is important that you do not push on the

drilling machine but let the machine do

the work.

●

When the drilling performance of the

machine starts to decline it is recommen-

ded to dress the diamond bit using a dres-

sing stick (see also page 9).

●

If the bit locks during the drilling process it

is recommended to stop drilling immedia-

tely so that the machine and the tile do not

become damaged.

Take the drill out carefully by lifting it

straight up from the drilling hole and try to

start drilling again. Never have the machi-

ne rotating when trying to take out the drill.

This can damage your machine.

●

Setting the RPM: The DAD2 is equipped

with a stageless speed control.

(No Load Speed 3000 - 10000 RPM) Use

the yellow wheel on the back of the

machine to set the correct RPM

(See table below)

Bit Diameter RPM Position

1/4” -3/8” 10.000 (Pos. 6)

1/2” - 11/16” 8.600 (Pos. 5)

3/4” - 1” 7.200 (Pos. 4)

1 3/8” - 1 1/2” 5.800 (Pos. 3)

1 3/4” -2” 4.400 (Pos. 2)

DAD2 27-09-2005 11:16 Pagina 10

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