Danfoss AKD 5001 Bedienungsanleitung

175R0928 MG50R202 REV. 2003-02-24

XREF__BC

NOT LOADED ON RIP

Electronic controls

Catalogue

Refrigeration and Air Conditioning Controls

ADAP-KOOL®

Refrigeration control systems

*MG50R202*

AKD5000

AKD 5000

■Contents

Safety ...................................................................................................................... 3

Safety regulations ..................................................................................................... 4

Warning against unintended start ............................................................................. 4

Quick Setup ......................................................................................................... 6

AKD Lon card .......................................................................................................... 8

Introduction ....................................................................................................... 10

Ordering form AKD 5000 Series - Typecode ........................................................... 11

Technical data .................................................................................................. 12

General technical data ............................................................................................ 12

Electrical data ......................................................................................................... 16

Fuses ..................................................................................................................... 22

Mechanical dimensions .......................................................................................... 23

Installation ......................................................................................................... 25

Mechanical installation ............................................................................................ 25

Electrical installation - EMC precautions ................................................................. 31

Electrical installation, selection of EMC-correct cables ............................................ 33

Electrical installation - earthing of control cables ..................................................... 34

Electrical installation - mains supply ....................................................................... 35

Safety earthing ....................................................................................................... 35

Extra protection (RCD) ............................................................................................ 35

RFI switch .............................................................................................................. 35

Electrical installation - motor cables ....................................................................... 38

Connection of motor .............................................................................................. 38

Direction of motor rotation ...................................................................................... 38

Electrical installation - brake cable ......................................................................... 39

Electrical installation - relay outputs ....................................................................... 39

Electrical installation - bus connection ................................................................... 40

Electrical installation - control cables ...................................................................... 40

Operation of the AKD ................................................................................... 43

Control panel (LCP) ................................................................................................ 43

Control panel - display ............................................................................................ 43

Control panel - LEDs .............................................................................................. 43

Control panel - control keys .................................................................................... 44

Quick Setup ........................................................................................................... 46

Parameter selection ................................................................................................ 46

Menu mode ............................................................................................................ 47

Initialisation to factory setting .................................................................................. 48

Application configuration .......................................................................... 51

Setting of parameters ............................................................................................. 51

Special functions ............................................................................................ 52

Automatic Motor Adaptation, AMA ......................................................................... 52

MG.50.R3.02 - 1

AKD 5000

PID for process control ........................................................................................... 54

Quick discharge ..................................................................................................... 55

Flying start .............................................................................................................. 56

Normal/high overload torque control, open loop ..................................................... 57

Programming of Torque limit and stop ................................................................... 58

Programming .................................................................................................... 59

Operation and Display ............................................................................................ 59

Parameters — Load and motor .............................................................................. 65

Parameters — References and limits ...................................................................... 72

Parameters — Inputs and outputs .......................................................................... 77

Parameters — Special functions ............................................................................. 87

Parameters — Serial communication ...................................................................... 93

Parameters — Technical functions and ................................................................... 97

Miscellaneous ................................................................................................ 101

Trouble-shooting .................................................................................................. 101

Display - Status messages ................................................................................... 102

Warnings and alarms ............................................................................................ 104

Warnings .............................................................................................................. 105

MG.50.R3.02 -

AKD 5000

Safety

175ZA871.12

AKD 5000 Series

Operating instructions

Software version: 1.6x

These operating instructions can be used for all AKD 5000

Series frequency converters with software version 1.6x.

The software version number can be seen from parameter 624.

MG.50.R3.02 - 3

AKD 5000

The voltage of the frequency converter

is dangerous whenever the equipment

is connected to mains. Incorrect

installation of the motor or the frequency converter

may cause damage to the equipment, serious

personal injury or death.

Consequently, the instructions in this manual,

as well as national and local rules and safety

regulations, must be complied with.

■Safety regulations

1. The frequency converter must be disconnected

from mains if repair work is to be carried out. Check

that the mains supply has been disconnected

and that the necessary time has passed before

removing motor and mains plugs.

2. The [STOP/RESET] key on the control panel of

the frequency converter does not disconnect

the equipment from mains and is thus not to

be used as a safety switch.

3. Correct protective earthing of the equipment

must be established, the user must be protected

against supply voltage, and the motor must be

protected against overload in accordance with

applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is not included

in the factory setting. If this function is desired,

set parameter 128 to data value ETR trip or

data value ETR warning.

Note: The function is initialised at 1.16 x rated

motor current and rated motor frequency. For

the North American market: The ETR functions

provide class 20 motor overload protection

in accordance with NEC.

6. Do not remove the plugs for the motor and main

supply while the frequency converter is connected

to mains. Check that the mains supply has been

disconnected and that the necessary time has

expired before removing motor and mains plugs.

7. Please note that the frequency converter has more

voltage inputs than L1, L2 and L3, when loadsharing

(linking of DC intermediate circuit) and external 24 V

DC have been installed. Check that all voltage inputs

have been disconnected and that the necessary

time has passed before repair work is commenced.

■Warning against unintended start

1. The motor can be brought to a stop by

means of digital commands, bus commands,

references or a local stop, while the frequency

converter is connected to mains.

If personal safety considerations make it necessary

to ensure that no unintended start occurs, these

stop functions are not sufficient.

2. While parameters are being changed, the

motor may start. Consequently, the stop key

[STOP/RESET] must always be activated, following

which data can be modified.

3. A motor that has been stopped may start if faults

occur in the electronics of the frequency converter,

or if a temporary overload or a fault in the supply

mains or the motor connection ceases.

MG.50.R3.02 -

AKD 5000

Safety

195NA300.10

Warning:

It can be extremely dangerous to touch the electrical parts

even when the mains supply has been disconnected.

Also ensure that other voltage inputs are disconnected

from load sharing through the DC bus.

Wait at least 4 minutes after the input power has been

removed before servicing the drive.

MG.50.R3.02 - 5

AKD 5000

■Quick Setup

■Introduction to Quick Setup

This Quick Setup will guide you through EMC correct

installation of the frequency converter by connecting

power, motor and control wiring (fig. 1). Start/stop

ofmotoristobedonewiththeswitch.

Fig. 1

■1. Mechanical Installation

AKD 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free

air passage of 10 cm above and below the frequency converter (5016-5062 380-500 V and 5008-5027

200-240 V must have 20 cm).

Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place

the frequency converter on the wall. Tighten up all four screws.

All the below listed measurements are in mm

AKD type A B C a b

Compact IP 20, 200–240 V (Fig. 4)

5001 - 5003 395 220 160 384 200

5004 - 5006 395 220 200 384 200

5008 560 242 260 540 200

5011 - 5016 700 242 260 680 200

5022 - 5027 800 308 296 780 270

Compact IP 20, 380–500 V (Fig. 4)

5001 - 5005 395 220 160 384 200

5006 - 5011 395 220 200 384 200

5016 - 5022 560 242 260 540 200

5027 - 5032 700 242 260 680 200

Compact IP 54, 200–240 V (Fig. 3)

5001 - 5003 460 282 195 260 258

5004 - 5006 530 282 195 330 258

5008 - 5011 810 350 280 560 326

5016 - 5027 940 400 280 690 375

Compact IP 54, 380–500 V (Fig. 3)

5001 - 5005 460 282 195 260 258

5006 - 5011 530 282 195 330 258

5016 - 5027 810 350 280 560 326

5032 - 5062 940 400 280 690 375

5042 - 5062 800 308 296 780 270

Fig. 2

Fig. 3

Fig. 4

MG.50.R3.02 -

AKD 5000

Quick

Setup

■2. Electrical Installation, power

NOTE: The terminals are detachable on AKD 5001-5006, 200-240 V and AKD 5001-5011, 380-500 V

Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth

connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor

cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected

electrically to the drive.

Fig. 6

Compact IP 20 and IP 54

5001 - 5011 380 - 500 V

5001 - 5006 200 - 240 V

Fig. 7

Compact IP 20

5016 - 5062 380 - 500 V

5008 - 5027 200 - 240 V

MG.50.R3.02 - 7

AKD 5000

■3. Electrical installation, control leads

Use a screw driver to remove the front cover

under the control panel.

NOTE: The terminals are detachable. Connect a

jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of

control terminals 12 and 18.

Fig. 10

■4. Programming

The frequency converter is programmed over

the control panel.

Press the QUICK MENU button. The Quick Menu

appears in the display. You choose parameters by

means of arrow up and arrow down. Press the

CHANGE DATA button to change parameter value.

Data values are changed using the up and down

arrows. Press the left or right buttons to move the

cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You

have six possibilities: English, German, French,

Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power

Motor voltage

Motor frequency

Motor current

Rated motor speed

Parameter 102

Parameter 103

Parameter 104

Parameter 105

Parameter 106

Set frequency interval and ramp times (Fig. 11)

Min. reference

Max. reference

Ramp up time

Ramp down time

Parameter 204

Parameter 205

Parameter 207

Parameter 208

Set Operation site, Parameter 002 for Local.

Fig. 11

■5. Motor Start

Press the START button to start the motor. Set motor

speed in Parameter 003. Check if the direction of

rotations is as shown in the display. It can be changed

by swapping two phases of the motor cable.

Press the STOP button to stop the motor.

Select total or reduced Automatic Motor Adaption

(AMA) in Parameter 107. For further description of

AMA, see section Automatic Motor Adaption, AMA.

Press the START button to start the Automatic

Motor Adaption (AMA).

Press the DISPLAY/STATUS button to leave

the Quick Menu.

■AKD Lon card

Requirements:

AKD 2800 must have software version (par

624) 1.32 or higher

AKD 5000 must have software version (par

624) 1.52 or higher

The AKD Lon card is RS485 based and must connect

to an RS485 Adap-Kool Lon network.

The card can be ordered as build-in with the AKD5000

and comes in an external box for the AKD2800.

MG.50.R3.02 -

AKD 5000

Quick

Setup

AKD Lon connections:

The Lon card has two connections.

A 6-pole connector (only 1-4 is used) that connects

to the AKD. Connections are as follows:

AKD-Connections:

Lon card terminals 1

(Red +24V)

(White or Yellow

TX-, RX-)

(Black Com)

(Green TX+, RX+)

AKD terminals 12 69 39 or 20 68

The 3-pole connector for the Lon Communication:

Lon card terminals 1 2 3

Adap-Kool Lon A B Shield

Connect the Adap-Kool Lon network to the removable

3-postion connector. Be careful to route the network

wires away from the AC power and motor wires.

Commissioning

Upon power up the lower red LED of the double LED’s,

next to the Lon connectors will initially be flashing red.

1. Set AKD address in parameter 500 in

the AKD (1 to 60)

2. Wait for about 1 min until the red LED goes

off. (card initialisation)

3. Press one of the service pin buttons

4. Wait for about 2 minutes (upload of

parameters to gateway)

5. Perform a "Net configuration" upload in AKM

and you should now find the AKD. Perform a

"AKC description" upload in AKM

6. Go to menu AKC -> Controllers in AKM and

youshouldfindtheAKD

MG.50.R3.02 - 9

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