Danfoss VLT HVAC Drive FC 102 Bedienungsanleitung

MAKING MODERN LIVING POSSIBLE

Instruction Manual

VLT®HVAC Drive FC 102

1.1–90 kW

www.DanfossDrives.com

Contents

1 Introduction 3

1.1 Purpose of the Manual 3

1.2 Additional Resources 3

1.3 Document and Software Version 3

1.4 Product Overview 3

1.5 Approvals and Certications 6

1.6 Disposal 6

2 Safety 7

2.1 Safety Symbols 7

2.2 Qualied Personnel 7

2.3 Safety Precautions 7

3 Mechanical Installation 9

3.1 Unpacking 9

3.2 Installation Environments 9

3.3 Mounting 10

4 Electrical Installation 11

4.1 Safety Instructions 11

4.2 EMC-compliant Installation 11

4.3 Grounding 11

4.4 Wiring Schematic 13

4.5 Access 15

4.6 Motor Connection 15

4.7 AC Line Input Connection 17

4.8 Control Wiring 18

4.8.1 Control Terminal Types 18

4.8.2 Wiring to Control Terminals 19

4.8.3 Enabling Motor Operation (Terminal 27) 19

4.8.4 Voltage/Current Input Selection (Switches) 20

4.8.5 Safe Torque O (STO) 20

4.8.6 RS-485 Serial Communication 20

4.9 Installation Check List 21

5 Commissioning 22

5.1 Safety Instructions 22

5.2 Applying Power 22

5.3 Local Control Panel Operation 23

Contents Instruction Manual

5.4 Basic Programming 26

5.4.1 Commissioning with SmartStart 26

5.4.2 Commissioning via [Main Menu] 26

5.4.3 Asynchronous Motor Set-up 27

5.4.4 Permanent Magnet Motor Set-up 27

5.4.5 Automatic Energy Optimization (AEO) 28

5.4.6 Automatic Motor Adaptation (AMA) 28

5.5 Checking Motor Rotation 29

5.6 Local Control Test 29

5.7 System Start-up 29

6 Application Set-up Examples 30

7 Diagnostics and Troubleshooting 35

7.1 Maintenance and Service 35

7.2 Status Messages 35

7.3 Warning and Alarm Types 37

7.4 List of Warnings and Alarms 38

7.5 Troubleshooting 45

8 Specications 48

8.1 Electrical Data 48

8.1.1 Line Power Supply 3x200–240 V AC 49

8.1.2 Line Power Supply 3x380–480 V AC 51

8.1.3 Line Power Supply 3x525–600 V AC 53

8.1.4 Line Power Supply 3 x 525–690 V AC 55

8.2 Line Power Supply 58

8.3 Motor Output and Motor Data 58

8.4 Ambient Conditions 59

8.5 Cable Specications 59

8.6 Control Input/Output and Control Data 59

8.7 Connection Tightening Torques 63

8.8 Fuses and Circuit Breakers 63

8.9 Power Ratings, Weight and Dimensions 71

9 Appendix 73

9.1 Symbols, Abbreviations and Conventions 73

9.2 Parameter Menu Structure 73

Index 78

Contents VLT®HVAC Drive FC 102

1 Introduction

1.1 Purpose of the Manual

This instruction manual provides information for safe instal-

lation and commissioning of the adjustable frequency

drive.

This instruction manual is intended for use by qualied

personnel.

Read and follow the instruction manual to use the

adjustable frequency drive safely and professionally, and

pay particular attention to the safety instructions and

general warnings. Keep this instruction manual available

with the adjustable frequency drive at all times.

VLT®is a registered trademark.

1.2 Additional Resources

Other resources are available to understand advanced

adjustable frequency drive functions and programming.

•The VLT

Programming Guide provides greater

detail on working with parameters and many

application examples.

•The VLT

Design Guide provides detailed

information about capabilities and functionality

to design motor control systems.

•Instructions for operation with optional

equipment.

Supplementary publications and manuals are available

from Danfoss. See www.danfoss.com/BusinessAreas/DrivesSo-

lutions/Documentations/VLT+Technical+Documentation.htm

for listings.

1.3 Document and Software Version

This manual is regularly reviewed and updated. All

suggestions for improvement are welcome. Table 1.1 shows

the document version and the corresponding software

version.

Edition Remarks Software version

MG11AKxx Replaces MG11AJxx 3.92

Table 1.1 Document and Software Version

1.4 Product Overview

1.4.1 Intended Use

The adjustable frequency drive is an electronic motor

controller intended for:

•The regulation of motor speed in response to

system feedback or to remote commands from

external controllers. A power drive system

consists of the adjustable frequency drive, the

motor and equipment driven by the motor.

•System and motor status surveillance.

The adjustable frequency drive can also be used for motor

protection.

Depending on conguration, the adjustable frequency

drive can be used in standalone applications or form part

of a larger appliance or installation.

The adjustable frequency drive is allowed for use in

residential, industrial and commercial environments in

accordance with local laws and standards.

NOTICE!

In a residential environment, this product can cause

radio interference, in which case supplementary

mitigation measures can be required.

Foreseeable misuse

Do not use the adjustable frequency drive in applications

which are non-compliant with specied operating

conditions and environments. Ensure compliance with the

conditions specied in chapter 8 Specications.

Introduction Instruction Manual

1.4.2 Exploded Views

12 13

FAN MOUNTING

QDF-30

DC- DC+

Removejumper to activate Safe Stop

Max.24 Volt !

12 13 18 19 27 29 32 33 20

61 68 39 42 50 53 54

06 05 04 03 02 01

130BB493.10

1 Local control panel (LCP) 11 Relay 2 (04, 05, 06)

2 Cover 12 Lifting ring

3 RS-485 serial bus connector 13 Mounting slot

4 Digital I/O and 24 V power supply 14 Grounding clamp (PE)

5 Analog I/O connector 15 Cable shield connector

6 Cable shield connector 16 Brake terminal (-81, +82)

7 USB connector 17 Load sharing terminal (DC bus) (-88, +89)

8 Serial bus terminal switch 18 Motor output terminals 96 (U), 97 (V), 98 (W)

9 Analog switches (A53), (A54) 19 Line power input terminals 91 (L1), 92 (L2), 93 (L3)

10 Relay 1 (01, 02, 03)

Figure 1.1 Exploded View Enclosure Types B and C, IP55 and IP66

Introduction VLT®HVAC Drive FC 102

130BB492.10

1 Local control panel (LCP) 10 Motor output terminals 96 (U), 97 (V), 98 (W)

2 RS-485 serial bus connector (+68, -69) 11 Relay 2 (01, 02, 03)

3 Analog I/O connector 12 Relay 1 (04, 05, 06)

4 LCP input plug 13 Brake (-81, +82) and load sharing (-88, +89) terminals

5 Analog switches (A53), (A54) 14 Line power input terminals 91 (L1), 92 (L2), 93 (L3)

6 Cable shield connector 15 USB connector

7 Decoupling plate 16 Serial bus terminal switch

8 Grounding clamp (PE) 17 Digital I/O and 24 V power supply

9 Shielded cable grounding clamp and strain relief 18 Cover

Figure 1.2 Exploded View Enclosure Type A, IP20

Introduction Instruction Manual

1.4.3 Block Diagram of the Adjustable

Frequency Drive

Figure 1.3 is a block diagram of the internal components of

the adjustable frequency drive. See Table 1.2 for their

functions.

Figure 1.3 Adjustable Frequency Drive Block Diagram

Area Title Functions

1 Line power input

•3-phase AC line power supply

to the adjustable frequency

drive

2Rectier

•The rectier bridge converts

the AC input to DC current to

supply inverter power

3 DC bus •Intermediate DC bus circuit

handles the DC current

4 DC reactors

•Filter the intermediate DC

circuit voltage

•Prove line transient protection

•Reduce RMS current

•Raise the power factor

reected back to the line

•Reduce harmonics on the AC

input

5 Capacitor bank

•Stores the DC power

•Provides ride-through

protection for short power

losses

6 Inverter

•Converts the DC into a

controlled PWM AC waveform

for a controlled variable

output to the motor

7 Output to motor •Regulated 3-phase output

power to the motor

Area Title Functions

8 Control circuitry

•Input power, internal

processing, output, and motor

current are monitored to

provide ecient operation

and control

•User interface and external

commands are monitored and

performed

•Status output and control can

be provided

Table 1.2 Legend to Figure 1.3

1.4.4 Enclosure Types and Power Ratings

For enclosure types and power ratings of the adjustable

frequency drives, refer to chapter 8.9 Power Ratings, Weight

and Dimensions.

1.5 Approvals and Certications

Table 1.3 Approvals and Certications

More approvals and certications are available. Contact

local Danfoss partner. Adjustable frequency drives of

enclosure type T7 (525–690 V) are not certied for UL.

The adjustable frequency drive complies with UL508C

thermal memory retention requirements. For more

information, refer to the section Motor Thermal Protection

in the Design Guide.

1.6 Disposal

Do not dispose of equipment containing

electrical components together with

domestic waste.

Collect it separately in accordance with

local and currently valid legislation.

Introduction VLT®HVAC Drive FC 102

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