Danfoss FC 301 Bedienungsanleitung

Contents

1. How to Read this Instruction Manual

Approvals 4

Symbols 4

Abbreviations 5

2. Safety Instructions and General Warning

High Voltage 8

Avoid Unintended Start 9

Safe Stop of the FC 300 9

Safe Stop Installation (FC 302 and FC 301 - A1 enclosure only) 11

IT Line 12

3. How to Install

Mechanical Installation 16

Electrical Installation 21

Connection to Line Power and Grounding 22

Motor Connection 24

Fuses 27

Electrical Installation, Control Terminals 34

Connection Examples 36

Start/Stop 36

Pulse Start/Stop 36

Speed Up/Slow 37

Potentiometer Reference 37

Electrical Installation, Control Cables 38

Switches S201, S202, and S801 39

Additional Connections 43

Mechanical Brake Control 43

Motor Thermal Protection 44

4. How to Program

The Graphical and Numerical LCP 45

How to Program on the Graphical LCP 45

How to Program on the Numerical Local Control Panel 46

Quick Setup 48

Parameter Lists 53

VLT

AutomationDrive FC 300 Instruction

Manual Contents

MG.33.A9.22 - VLT is a registered Danfoss trademark

5. General Specifications

6. Troubleshooting

Warnings/Alarm Messages 87

Index

Contents

VLT

AutomationDrive FC 300 Instruction

Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

1. How to Read this Instruction Manual

1.1.1. How to Read this Instruction Manual

VLT

AutomationDrive FC 300 is designed to provide high shaft performance on electrical motors.

Please read this manual carefully for proper use. Incorrect handling of the adjustable frequency

drive may cause improper operation of the adjustable frequency drive or related equipment,

shorten lifetime or cause other problems.

This Instruction Manual will help you get started and install, program, and troubleshoot your

VLT

AutomationDrive FC 300.

The VLT

AutomationDrive FC 300 comes in twoshaft performance levels. The VLT

Automa-

tionDrive FC 300 comes in two shaft performance levels. FC 301 ranges from scalar (U/f) to VVC

+ and handles asynchronous motors only. The FC 302 is a high performance adjustable frequency

drive for asynchronous as well as permanent motors and handles various kinds of motor control

principles such as scalar (U/f), VVC+ and Flux vector motor control.

This Instruction Manual covers both the FC 301 and the FC 302. Where information covers both

series, we refer to the FC 300. Otherwise, we refer specifically to either the FC 301 or the FC 302.

Chapter 1, How to Read this Instruction Manual, introduces the manual and informs you

about the approvals, symbols, and abbreviations used in this literature.

Chapter 2, Safety Instructions and General Warnings, contains instructions on how to handle

the FC 300 correctly.

Chapter 3, How to Install, guides you through mechanical and technical installation.

Chapter 4, How to Program, shows you how to operate and program the FC 300 via the Local

Control Panel.

Chapter 5, General Specifications, contains technical data about the FC 300.

Chapter 6, Troubleshooting, assists you in solving problems that may occur when using the FC

300.

VLT

AutomationDrive FC 300 Instruction

Manual 1. How to Read this Instruction Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

Available Literature for the FC 300

-The VLT

AutomationDrive FC 300 Instruction Manual provides the information needed

to get the drive up and running.

-The VLT

AutomationDrive FC 300 Design Guide contains all the technical information

about the drive design and applications including encoder, resolver and relay options.

-The VLT

AutomationDrive FC 300 Profibus Instruction Manual provides the information

required for controlling, monitoring and programming the drive via aProfibus serial com-

munication bus.

-The VLT

AutomationDrive FC 300 DeviceNet Instruction Manual provides the informa-

tion required for controlling, monitoring and programming the drive via a DeviceNet serial

communication bus.

-The VLT

AutomationDrive FC 300MCT 10Instruction Manual provides information for

installation and use of the software on a PC.

-The VLT

AutomationDrive FC 300 IP 21/ Type 1 Instruction provides information for

installing the IP 21/ Type 1 option.

-The VLT

AutomationDrive FC 300 24 V DC Backup Instructions provide information for

installing the 24 V DC backup option.

Danfoss Drives technical literature is also available online at www.danfoss.com/drives.

1.1.2. Approvals

1.1.3. Symbols

Symbols used in this Instruction Manual.

NOTE

Indicates something to be noted by the reader.

Indicates a general warning.

Indicates a high-voltage warning.

1. How to Read this Instruction Manual

VLT

AutomationDrive FC 300 Instruction

Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

∗Indicates a default setting

1.1.4. Abbreviations

Alternating current AC

American wire gauge AWG

Ampere/AMP A

Automatic Motor Adaptation AMA

Current limit ILIM

Degrees Celsius °C

Direct current DC

Drive Dependent D-TYPE

Electro Magnetic Compatibility EMC

Electronic Thermal Relay ETR

drive FC

Gram g

Hertz Hz

Kilohertz kHz

Local Control Panel LCP

Meter m

Millihenry Inductance mH

Milliampere mA

Millisecond ms

Minute min

Motion Control Tool MCT

Nanofarad nF

Newton Meters Nm

Nominal motor current IM,N

Nominal motor frequency fM,N

Nominal motor power PM,N

Nominal motor voltage UM,N

Parameter par.

Protective Extra Low Voltage PELV

Printed Circuit Board PCB

Rated Inverter Output Current IINV

Revolutions Per Minute RPM

Second s

Torque limit TLIM

Volt V

VLT

AutomationDrive FC 300 Instruction

Manual 1. How to Read this Instruction Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

2. Safety Instructions and General Warning

VLT

AutomationDrive FC 300 Instruction

Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

2. Safety Instructions and General Warning

2.1.1. Disposal Instructions

Equipment containing electrical components may not be disposed of

together with domestic waste.

It must be collected separately as electrical and electronic waste in

accordance with local and currently valid legislation.

The FC 300 AutomationDrive DC link capacitors remain charged after power has

been disconnected. To avoid electrical shock, disconnect the FC 300 from the line

supply before carrying out maintenance procedures. When using a PM motor, make

sure it is disconnected. Before servicing the adjustable frequency drive, wait the

minimum amount of time indicated below:

FC 300 380-500 V 0.33-10 hp

[0.25-7.5 kW]

4 minutes

15-100 hp [11-75

kW]

15 minutes

125-300 hp

[90-200 kW]

20 minutes

350-550 hp

[250-400 kW]

40 minutes

525-690 V 50-350 hp

[37-250 kW]

20 minutes

450-750 hp

[315-560 kW]

30 minutes

FC 300

Instruction Manual

Software version: 4.5x

This Instruction Manual can be used for all FC 300 adjustable frequency drives with software

version 4.5x.

The software version number can be found in parameter 15-43.

VLT

AutomationDrive FC 300 Instruction

Manual 2. Safety Instructions and General Warning

MG.33.A9.22 - VLT is a registered Danfoss trademark

2.1.2. High Voltage

The voltage of the adjustable frequency drive is dangerous whenever the adjustable

frequency drive is connected to line power. Incorrect installation or operation of the

motor or adjustable frequency drive may cause damage to the equipment, serious

personal injury or death. The instructions in this manual must therefore be observed,

in addition to applicable local and national rules and safety regulations.

Installation at high altitudes

At altitudes higher than 6,500 ft [2 km], please contact Danfoss Drives regarding

PELV.

The voltage of the adjustable frequency drive is dangerous whenever connected to

line power. Incorrect installation of the motor, adjustable frequency drive or serial

communication bus may cause damage to the equipment, serious personal injury or

death. Consequently, the instructions in this manual, as well as national and local

rules and safety regulations, must be followed.

Safety Regulations

1. The adjustable frequency drive must be disconnected from line power if repair work is

to be carried out. Make sure that the line supply has been disconnected and that the

necessary time has passed before removing motor and line plugs.

2. The [STOP/RESET] key on the control panel of the adjustable frequency drive does not

disconnect the equipment from line power and is thus not to be used as a safety switch.

3. Correct protective grounding of the equipment must be established, the user must be

protected against supply voltage, and the motor must be protected against overload in

accordance with applicable national and local regulations.

4. The ground leakage currents are higher than 3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function

is desired, set par. 1-90 to data value ETR trip or data value ETR warning.

6. Do not remove the plugs for the motor and line supply while the adjustable frequency

drive is connected to line power. Make sure that the line supply has been disconnected

and that the necessary time has passed before removing motor and line plugs.

7. Please note that the adjustable frequency drive has more voltage inputs than L1, L2 and

L3 when load sharing (linking of DC intermediate circuit) and external 24 V DC have been

installed. Make sure that all voltage inputs have been disconnected and that the neces-

sary time has passed before commencing repair work.

2. Safety Instructions and General Warning

VLT

AutomationDrive FC 300 Instruction

Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

2.1.3. General Warning

Warning:

Touching the electrical parts may be fatal - even after the equipment has been dis-

connected from line power.

Also make sure that other voltage inputs have been disconnected, such as load

sharing (linkage of DC intermediate circuit), as well as the motor connection for

kinetic backup.

Using VLT

AutomationDrive FC 300: wait at least 15 minutes.

A shorter time is allowed only if indicated on the nameplate for the specific unit.

Leakage Current

The ground leakage current from the FC 300 exceeds 3.5 mA. To ensure that the

ground cable has a good mechanical connection to the ground connection (terminal

95), the cable-cross section must be at least 0.016 in.

[10 mm

] or 2 times rated

ground wires terminated separately.

Residual Current Device

This product can cause DC current in the protective conductor. If a residual current

device (RCD) is used for extra protection, only an RCD of Type B (time delayed) may

be used on the supply side of this product. See also RCD Application Note MN.90.GX.

02.

Protective grounding of the FC 300 and the use of RCDs must always meet national

and local regulations.

2.1.4. Before Commencing Repair Work

1. Disconnect the adjustable frequency drive from the line power.

2. Wait for the discharge of the DC link. See the period of time on the warning label.

3. Disconnect DC bus terminals 88 and 89.

4. Remove motor cable.

2.1.5. Avoid Unintended Start

While the FC 300 is connected to line power, the motor can be started/stopped using digital com-

mands, bus commands, references or via the Local Control Panel (LCP).

• Disconnect the FC 300 from line power whenever personal safety considerations make

it necessary to avoid an unintended start.

• To avoid an unintended starts, always activate the [OFF] key before changing parame-

ters.

• An electronic fault, temporary overload, a fault in the line supply, or lost motor connection

may cause a stopped motor to start. The FC 300 with Safe Stop (i.e., FC 301 in A1

enclosure and FC 302) provides protection against unintended starts if the Safe Stop

Terminal 37 is on low voltage level or disconnected.

2.1.6. Safe Stop of the FC 300

The FC 302, and also the FC301 in A1 enclosure, can perform the safety function Safe Torque Off

(as defined by IEC 61800-5-2) or Stop Category 0 (as defined in EN 60204-1).

VLT

AutomationDrive FC 300 Instruction

Manual 2. Safety Instructions and General Warning

MG.33.A9.22 - VLT is a registered Danfoss trademark

FC 301 A1 enclosure: When safe stop is included in the drive, position 18 of Type Code must be

either T or U. If position 18 is B or X, Safe Stop Terminal 37 is not included!

Example:

Type Code for FC 301 A1 with Safe Stop: FC-301PK75T4Z20H4TGCXXXSXXXXA0BXCXXXXD0

It is designed and deemed suitable for the requirements of Safety Category 3 in EN 954-1. This

function is called safe stop. Prior to integrating and using safe stop in an installation, a thorough

risk analysis must be carried out on the installation in order to determine whether the safe stop

functionality and safety category are appropriate and sufficient. In order to install and use the

Safe Stop function in accordance with the requirements of Safety Category 3 in EN 954-1, the

related information and instructions of the FC 300 Design Guide MG.33.BX.YY must be followed!

The information and instructions contained in the Instruction Manual are not sufficient for a correct

and safe use of the safe stop functionality!

2. Safety Instructions and General Warning

VLT

AutomationDrive FC 300 Instruction

Manual

MG.33.A9.22 - VLT is a registered Danfoss trademark

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