Danfoss VLT 5000 Series Bedienungsanleitung

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VLT®5000

MG51C522

VLT

5000 Instruction Manual

Instruction Manual

Contents

Safety

Safety regulations 5

Warning against unintended start 5

Installation of mechanical brake 5

Technical data

General technical data 6

Electrical data 13

Fuses 33

Dimensions

Mechanical dimensions 41

Installation

Mechanical installation 44

Electrical installation - mains supply 58

Safety grounding 58

Extra protection (RCD) 58

RFI switch 58

Installation of motor cables 62

Connection of motor 62

Direction of motor rotation 62

Electrical installation - brake cable 63

Electrical installation - relay outputs 63

Electrical installation - 24 Volt external DC supply 63

Electrical installation - load sharing 63

Electrical installation - brake resistor temperature switch 64

Electrical installation - bus connection 64

Installation of control cables 65

Connection examples 68

Operation of the VLT

Control panel (LCP) 71

Control panel - display 71

Control panel - LEDs 72

Control panel - control keys 72

Quick Setup 75

Parameter selection 75

Menu mode 75

Manual initialization 77

Programming

Operation & Display 79

VLT

5000 Series

MG.51.C5.22 - VLT

is a registered Danfoss trademark. 1

Load and motor 87

References and limits 100

Parameters - Inputs and outputs 109

Special functions 125

Parameters - Serial communication 141

Parameters - Technical functions and diagnostics 149

Messages

156

Trouble-shooting 156

Display - Status messages 157

Warnings and alarms 160

Warnings 161

Examples of use

168

Conveyor belt 168

Pump 169

Gantry Crane 170

Torque control, speed feedback 171

VLT 5000 controllers 172

PID for process control 174

PID for speed control 175

PID for torque controller (open loop) 176

EC/EMC

177

CE labelling 177

Electrical Installation 181

Electrical installation - EMC precautions 181

Electrical installation, selection of EMC-correct cables 184

List of functions

185

Setting of parameters 185

Local and remote control 188

Control with brake function 189

References - single references 190

References - multi-references 192

Automatic Motor Adaptation, AMA 196

Mechanical brake control 198

PID for process control 200

PID for speed control 201

Quick discharge 202

Flying start 204

Normal/high overload torque control,open loop 206

Programming of Torque limit and stop 206

Galvanic Isolation (PELV) 207

Extreme Running Conditions 209

VLT

5000 Series

2 MG.51.C5.22 - VLT

is a registered Danfoss trademark.

Peak voltage on motor 210

Switching on the input 211

Motor thermal protection 215

Vibration and Shock 215

Air Humidity 215

Aggressive environments 216

Efficiency 217

Interference, Power factor 219

Parameters

220

Miscellaneous

229

Index

232

VLT

5000 Series

MG.51.C5.22 - VLT

is a registered Danfoss trademark. 3

VLT 5000 Series

Instruction Manual

Software version: 3.9x

This Instruction Manual can be used for all VLT 5000 Series adjustable frequency drives with software version

3.9x.

The software version number can be seen from parameter 624.

CE and C-tick labeling do not cover VLT 5001-5062, 525-600 V units.

The VLT Adjustable Frequency Drive con-

tains dangerous voltages when connec-

ted to line voltage. After disconnecting

from the line wait at least 15 minutes be-

fore touching any electrical components.

Also make sure that other voltage inputs

have been disconnected, such as external

24 VDC, load-sharing (linkage of DC in-

termediate circuit), as well as the motor

connection for kinetic back-up. Only a

competent electrician should carry out the

electrical installation. Improper installa-

tion of the motor or the VLT may cause

equipment failure, serious injury or death.

Follow this manual and National Electrical

Codes (NEC®) and local safety codes.

NOTE

Electrostatic Precaution; Electrostatic dis-

charge (ESD). Many electronic compo-

nents are sensitive to static electricity.

Voltages so low that they cannot be felt,

seen or heard, can reduce the life, affect

performance, or completely destroy sen-

sitive electronic components. When per-

forming service, proper ESD equipment

should be used to prevent possible dam-

age from occurring.

It is the responsibility of the user or the

person installing the VLT to provide prop-

er grounding, as well as motor overload

and branch circuit protection according to

the National Electrical Code (NEC®) and

local codes.

By altitudes above 2000 m, please contact

Danfoss Drives regarding PELV.

VLT

5000 Series

4 MG.51.C5.22 - VLT

is a registered Danfoss trademark.

Safety regulations

1. The frequency converter must be disconnec-

ted from mains if repair work is to be carried

out. Check that the mains supply has been

disconnected and that the necessary time

has passed before removing motor and

mains plugs.

2. The [STOP/RESET] key on the control panel

of the frequency converter does not discon-

nect the equipment from mains and is thus

not to be used as a safety switch.

3. Correct protective earthing of the equipment

must be established, the user must be pro-

tected against supply voltage, and the motor

must be protected against overload in ac-

cordance with applicable national and local

regulations.

4. The earth leakage currents are higher than

3.5 mA.

5. Protection against motor overload is not in-

cluded in the factory setting. If this function is

desired, set parameter 128 to data value ETR

trip or data value ETR warning.

Note: The function is initialised at 1.16 x rated

motor current and rated motor frequency. For

the North American market: The ETR func-

tions provide class 20 motor overload pro-

tection in accordance with NEC.

6. Do not remove the plugs for the motor and

main supply while the frequency converter is

connected to mains. Check that the mains

supply has been disconnected and that the

necessary time has expired before removing

motor and mains plugs.

7. Please note that the frequency converter has

more voltage inputs than L1, L2 and L3, when

loadsharing (linking of DC intermediate cir-

cuit) and external 24 V DC have been instal-

led. Check that all voltage inputs have been

disconnected and that the necessary time

has passed before repair work is com-

menced.

Warning against unintended start

1. The motor can be brought to a stop by means

of digital commands, bus commands, refer-

ences or a local stop, while the adjustable

frequency drive is connected to the AC line.

These stop functions are NOT sufficient to

ensure that no unintended start occures and

should NOT be used for personal safety con-

siderations.

2. While parameters are being changed, the

motor may start. Consequently, the stop key

"Stop/Reset" must always be activated, fol-

lowing which data can be modified.

3. A motor that has been stopped may start if

faults occur in the electronics of the adjusta-

ble frequency drive, or if a temporary over-

load or a fault in the AC line supply or the

motor connection ceases.

Installation of mechanical brake

Do not connect a mechanical brake to the output from

the frequency converter before the relevant parame-

ters for brake control are parameterised.

(Selection of output in parameter 319, 321, 323 or 326

and cut-in current and frequency in parameter 223 and

225).

Use on isolated AC line

See section RFI Switch regarding use on isolated AC

line.

It is important to follow the recommendations regard-

ing installation on IT line, since sufficient protection of

the complete installation must be observed. Not taking

care using relevant monitoring devices for IT line sup-

ply may result in damage.

VLT

5000 Series

MG.51.C5.22 - VLT

is a registered Danfoss trademark. 5

Safety

General technical data

AC line supply (L1, L2, L3):

Supply voltage 200-240 V units 3 x 200/208/220/230/240 V ±10%

Supply voltage 380-500 V units 3 x 380/400/415/440/460/500 V ±10%

Supply voltage 525-600 V units 3 x 525/550/575/600 V ±10%

Supply voltage 525-690 V units 3 x 525/550/575/600/690 V ±10%

Supply frequency 48-62 Hz +/- 1 %

See the section on special conditions in the Design Guide

Max. imbalance of supply voltage:

VLT 5001-5011, 380-500 V and 525-600 V and VLT 5001-5006, 200-240 V ±2.0% of rated supply voltage

VLT 5016-5062, 380-500 V and 525-600 V and VLT 5008-5027, 200-240 V ±1.5% of rated supply voltage

VLT 5072-5500, 380-500 V and VLT 5032-5052, 200-240 V ±3.0% of rated supply voltage

VLT 5075-5250, 525-600 V ±3.0% of rated supply voltage

True Power factor (Ȝ)0.90 nominal at rated load

Displacement Power Factor (cos )near unity (>0.98)

No. of switches on supply input L1, L2, L3 approx. 1 time/2 min.

Max. shortcircuit rating 100,000 A

VLT output data (U, V, W):

Output voltage 0-100% of supply voltage

Output frequency VLT 5001-5027, 200-240 V 0-132 Hz, 0-1000 Hz

Output frequency VLT 5032-5052, 200-240 V 0-132 Hz, 0-450 Hz

Output frequency VLT 5001-5052, 380-500 V 0-132 Hz, 0-1000 Hz

Output frequency VLT 5062-5302, 380-500 V 0-132 Hz, 0-450 Hz

Output frequency VLT 5352-5552, 380-500 V 0-132 Hz, 0-300 Hz

Output frequency VLT 5001-5011, 525-600 V 0-132 Hz, 0-700 Hz

Output frequency VLT 5016-5052, 525-600 V 0-132 Hz, 0-1000 Hz

Output frequency VLT 5062, 525-600 V 0-132 Hz, 0-450 Hz

Output frequency VLT 5042-5302, 525-690 V 0-132 Hz, 0-200 Hz

Output frequency VLT 5352-5602, 525-690 V 0-132 Hz, 0-150 Hz

Rated motor voltage, 200-240 V units 200/208/220/230/240 V

Rated motor voltage, 380-500 V units 380/400/415/440/460/480/500 V

Rated motor voltage, 525-600 V units 525/550/575 V

Rated motor voltage, 525-690 V units 525/550/575/690 V

Rated motor frequency 50/60 Hz

Switching on output Unlimited

Ramp times 0.05-3600 sec.

Torque characteristics:

Starting torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V 160% for 1 min.

Starting torque, VLT 5032-5052, 200-240 V 150% for 1 min.

Starting torque, VLT 5001-5062, 525-600 V 160% for 1 min.

Starting torque, VLT 5042-5602, 525-690 V 160% for 1 min.

Starting torque 180% for 0.5 sec.

Acceleration torque 100%

Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V,

VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V 160%

VLT

5000 Series

6 MG.51.C5.22 - VLT

is a registered Danfoss trademark.

Overload torque, VLT 5032-5052, 200-240 V 150%

Arresting torque at 0 rpm (closed loop) 100%

The torque characteristics given are for the adjustable frequency drive at the high overload torque level (160%). At

the normal overload torque (110%), the values are lower.

Braking at high overload torque level

Cycle time (s) Braking duty cycle at 100% torque Braking duty cycle at over torque

(150/160%)

200-240 V

5001-5027 120 Continuous 40%

5032-5052 300 10% 10%

380-500 V

5001-5102 120 Continuous 40%

5122-5252 600 Continuous 10%

5302 600 40% 10%

5352-5552 600 40%

10%

525-600 V

5001-5062 120 Continuous 40%

525-690 V

5042-5352 600 40% 10%

5402-5602 600 40%

10%

1) VLT 5502 at 90% torque. At 100% torque the braking duty cycle is 13%. At mains rating 441-500 V 100% torque the braking duty

cycle is 17%.

VLT 5552 at 80% torque. At 100% torque the braking duty cycle is 8%.

2) Based on 300 second cycle:

For VLT 5502 the torque is 145%.

For VLT 5552 the torque is 130%.

3) VLT 5502 at 80% torque.

VLT 5602 at 71% torque.

4) Based on 300 second cycle.

For VLT 5502 the torque is 128%.

For VLT 5602 the torque is 114%.

Control card, digital inputs:

Number of programmable digital inputs 8

Terminal nos. 16, 17, 18, 19, 27, 29, 32, 33

Voltage level 0-24 V DC (PNP positive logics)

Voltage level, logical '0' < 5 V DC

Voltage level, logical '1' >10 V DC

Maximum voltage on input 28 V DC

Input resistance, R

2 k

Scanning time per input 3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the

digital inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply

and opening switch 4. VLT 5001-5062, 525-600 V do not meet PELV.

Control card, analog inputs:

No. of programmable analog voltage inputs/thermistor inputs 2

Terminal nos. 53, 54

Voltage level 0 - ±10 V DC (scalable)

Input resistance, R

10 k

No. of programmable analog current inputs 1

Terminal no. 60

Current range 0/4 - ±20 mA (scalable)

VLT

5000 Series

MG.51.C5.22 - VLT

is a registered Danfoss trademark. 7

Technical data

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