Danfoss VACON NXP FI9 Bedienungsanleitung

Operating Guide

VACON® NXI Inverters FI9-FI14

Contents

1 Introduction 8

1.1 Purpose of this Operating Guide 8

1.2 Additional Resources 8

1.3 Disposal 8

1.4 Type Approvals and Certifications 8

1.5 Start up Quick Guide 9

2 Safety 11

2.1 Danger and Warnings 11

2.2 Cautions and Notices 12

3 Product Overview 15

3.1 Introduction 15

3.2 Manual Version 16

3.3 Package Label 16

3.4 Description of the Type Code 17

3.5 Enclosure Sizes 19

3.6 Available Protection Ratings 21

3.7 Available EMC Classes 21

3.8 Control Panel 22

3.8.1 Keypad 22

3.8.2 Display 23

3.8.3 Basic Menu Structure 24

4 Receiving the Delivery 25

4.1 Checking the Delivery 25

4.2 Storing the Product 25

4.3 Lifting the Product 25

5 Mounting the Unit 27

5.1 Environmental Requirements 27

5.1.1 General Environmental Requirements 27

5.1.2 Ambient Temperature and Derating 27

5.1.3 High Altitude Installation 28

5.2 Cooling Requirements 29

5.2.1 General Cooling Requirements 29

5.2.2 Cooling of FI9 to FI14 29

5.2.3 Ventilation of the Cabinet 31

5.3 Installation Sequence for Inverters 33

ContentsOperating Guide | VACON® NXI Inverters FI9-FI14

6 Electrical Installation 34

6.1 Cable Connections 34

6.1.1 General Cable Requirements 34

6.1.2 UL Standards on Cabling 34

6.1.3 Cable Selection and Dimensioning 34

6.1.4 Fuse Selection 35

6.2 Grounding 35

6.3 EMC-compliant Installation 36

6.4 Get Access and Locate the Terminals 37

6.4.1 Get Access and Locate the Terminals for FI9-FI12 37

6.4.2 Get Access and Locate the Terminals for FI13-FI14 39

6.5 Installing the Cables 40

6.5.1 Additional Instructions for Cable Installation 40

6.5.2 Installing the Cables, FI9-FI14 40

7 Control Unit 42

7.1 Control Unit Components 42

7.2 Control Voltage (+24 V/EXT +24 V) 42

7.3 Control Unit Cabling 43

7.3.1 Selection of the Control Cables 43

7.3.2 Control Terminals on OPTA1 44

7.3.2.1 Digital Input Signal Inversions 45

7.3.2.2 Jumper Selections on the OPTA1 Basic Board 46

7.3.3 Control Terminals on OPTA2 and OPTA3 47

7.4 Fiber Cable Connections 49

7.4.1 Connecting the Optic Fiber Cables 51

7.5 Installation of Option Boards 53

7.6 Galvanic Isolation Barriers 53

8 Using the Control Panel 55

8.1 Navigating on the Control Panel 55

8.2 Using the Monitoring Menu (M1) 55

8.2.1 Monitored Values 56

8.3 Using the Parameter Menu (M2) 57

8.3.1 Finding the Parameter 57

8.3.2 Selecting Values 58

8.3.3 Editing the Values Digit by Digit 59

8.4 Using the Keypad Control Menu 60

8.4.1 Finding the Keypad Control Menu 60

8.4.2 Keypad Control Parameters M3 61

8.4.3 Changing the Control Mode 61

8.4.4 Changing the Rotation Direction 62

ContentsOperating Guide | VACON® NXI Inverters FI9-FI14

8.4.5 Disabling the Stop Motor Function 62

8.4.6 Special Functions in Keypad Control Menu 63

8.4.6.1 Selecting the Keypad as the Control Mode 63

8.4.6.2 Copying the Frequency Reference Set to the Control Panel 63

8.5 Using the Active Faults Menu (M4) 63

8.5.1 Finding the Active Faults Menu 63

8.5.2 Examining the Fault Time Data Record 64

8.5.3 Fault Time Data Record 64

8.6 Using the Fault History Menu (M5) 65

8.6.1 Fault History Menu (M5) 65

8.6.2 Resetting the Fault History 66

8.7 Using the System Menu (M6) 66

8.7.1 Finding the System Menu 66

8.7.2 System Menu Functions 66

8.7.3 Changing the Language 69

8.7.4 Changing the Application 69

8.7.5 Copy Parameters (S6.3) 70

8.7.5.1 Saving Parameter Sets (Parameter Sets S6.3.1) 70

8.7.5.2 Uploading Parameters to Control Panel (Up To Keypad, S6.3.2) 71

8.7.5.3 Downloading Parameters to Drive (Down From Keypad, S6.3.3) 71

8.7.5.4 Activating or Deactivating the Automatic Parameter Back-up (P6.3.4) 71

8.7.5.5 Comparing the Parameters 72

8.7.6 Security 73

8.7.6.1 Finding the Security Menu 73

8.7.6.2 Passwords 73

8.7.6.3 Setting a Password 73

8.7.6.4 Entering a Password 74

8.7.6.5 Deactivating the Password Function 74

8.7.6.6 Locking a Parameter 74

8.7.6.7 Start-up Wizard (P6.5.3) 75

8.7.6.8 Activating/Deactivating the Start-up Wizard 75

8.7.6.9 Enabling/Disabling the Change of Multimonitoring Items 75

8.7.7 Keypad Settings 76

8.7.7.1 Finding the Keypad Settings Menu 76

8.7.7.2 Changing the Default Page 76

8.7.7.3 Default Page in the Operating Menu (P6.6.2) 77

8.7.7.4 Setting the Timeout Time 77

8.7.7.5 Contrast Adjustment (P6.6.4) 77

8.7.7.6 Backlight Time (P6.6.5) 77

8.7.8 Hardware Settings 77

8.7.8.1 Finding the Hardware Setting Menu 77

8.7.8.2 Setting the Internal Brake Resistor Connection 78

ContentsOperating Guide | VACON® NXI Inverters FI9-FI14

8.7.8.3 Fan Control 78

8.7.8.4 Changing the Fan Control Settings 79

8.7.8.5 HMI Acknowledge Timeout (P6.7.3) 79

8.7.8.6 Changing the HMI Acknowledge Timeout 79

8.7.8.7 Changing the Number of Retries to Receive HMI Acknowledgement (P6.7.4) 80

8.7.8.8 Sine Filter (P6.7.5) 80

8.7.8.9 Pre-charge Mode (P6.7.6) 80

8.7.9 System Info 80

8.7.9.1 Finding the System Info Menu 80

8.7.9.2 Total Counters (S6.8.1) 80

8.7.9.3 Trip Counters (S6.8.2) 81

8.7.9.4 Resetting the Trip Counters 81

8.7.9.5 Software (S6.8.3) 81

8.7.9.6 Applications (S6.8.4) 82

8.7.9.7 Examining the Application Page 82

8.7.9.8 Hardware (S6.8.5) 82

8.7.9.9 Checking the Status of an Option Board 82

8.7.9.10 Debug Menu (S6.8.7) 83

8.8 Using the Expander Board Menu 83

8.8.1 Expander Board Menu 83

8.8.2 Examining the Connected Option Boards 83

8.8.3 Finding the Option Board Parameters 84

8.9 Further Control Panel Functions 84

9 Commissioning 85

9.1 Safety Checks before Starting the Commissioning 85

9.2 Commissioning the Inverter 86

9.3 Measuring the Cable and Motor Insulation 86

9.3.1 Insulation Checks of the Motor Cable 87

9.3.2 Insulation Checks of the DC Supply Cable 87

9.3.3 Insulation Checks of the Motor 87

9.4 Testing the Inverter after Commissioning 88

9.5 RUN Test without Load 88

9.6 Start-up Test 88

9.7 Motor Run Checklist 89

10 Maintenance 90

10.1 Maintenance Schedule 90

10.2 Reforming the Capacitors 90

11 Fault Tracing 93

11.1 General Information on Fault Tracing 93

11.2 Resetting a Fault 93

ContentsOperating Guide | VACON® NXI Inverters FI9-FI14

11.3 Creating Service Info File 94

12 Specifications 95

12.1 Weights of the Inverter 95

12.2 Dimensions 95

12.2.1 Dimensions for FI9 96

12.2.2 Dimensions for FI10 97

12.2.3 Dimensions for FI12 98

12.2.4 Dimensions for FI13-FI14 100

12.2.5 Dimensions for Control Unit 102

12.3 Principal Connection Diagrams 102

12.3.1 Principal Connection Diagram for FI9/FI10 103

12.3.2 Principal Connection Diagram for FI12 107

12.3.3 Principal Connection Diagram for FI13 111

12.3.4 Principal Connection Diagram for FI14 114

12.4 Cable and Fuse Sizes 115

12.4.1 Fuse Sizes for 465–800 V DC (380–500 V AC) 116

12.4.2 Cable Sizes for 465–800 V DC (380–500 V AC) 117

12.4.3 Terminal Sizes for 465–800 V DC (380–500 V AC) 118

12.4.4 Fuse Sizes for 640–1100 V DC (525–690 V AC) 119

12.4.5 Cable Sizes for 640–1100 V DC (525–690 V AC) 120

12.4.6 Terminal Sizes for 640–1100 V DC (525–690 V AC) 122

12.5 Tightening Torques of the Terminals 123

12.6 Power Ratings 123

12.6.1 Overload Capability 123

12.6.2 Power Ratings for Motor Voltage 380–500 V, Supply Voltage 465–800 V DC 125

12.6.3 Power Ratings for Motor Voltage 525–690 V, Supply Voltage 640–1100 V DC 126

12.7 Technical Data 127

12.8 DC Currents, Supply Voltage 465–800 V DC 131

12.9 DC Currents, Supply Voltage 640–1100 V DC 132

12.10 Faults and Alarms 132

ContentsOperating Guide | VACON® NXI Inverters FI9-FI14

1 Introduction

1.1 Purpose of this Operating Guide

This operating guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualified

personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instructions

and general warnings. Always keep this operating guide available with the drive.

1.2 Additional Resources

Other resources are available to understand advanced AC drive functions and programming.

• The VACON® NX manuals provide greater detail on working with parameters and show many application examples.

• The VACON® NX I/O Boards User Manual gives more information on the I/O boards and their installation.

• Instructions for operation with option boards and other optional equipment.

Supplementary publications and manuals are available from Danfoss.

NOTE! Download the English and French product manuals with applicable safety, warning and caution information from https://

www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'ensemble des informations

de sécurité, avertissements et mises en garde applicables sur le site https://www.danfoss.com/en/service-and-support/.

1.3 Disposal

Context:

Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance with

local and currently valid legislation.

1.4 Type Approvals and Certifications

The following list is a selection of possible type approvals and certifications for Danfoss drives:

Introduction

Operating Guide | VACON® NXI Inverters FI9-FI14

AQ304441431479en-000101 / DPD00909

089

NOTICE

The specific approvals and certification for the drive are on the nameplate of the drive. For more information, contact the local

Danfoss office or partner.

1.5 Start up Quick Guide

Context:

Do at minimum these procedures during the installation and commissioning.

If there are problems, speak to the local distributor.

VACON Ltd is not responsible for the use of the inverters against the instructions.

Introduction

Operating Guide | VACON® NXI Inverters FI9-FI14

AQ304441431479en-000101 / DPD00909| 9

Procedure

1. Check that the delivery agrees to the order, see 4.1 Checking the Delivery.

2. Before starting the commissioning, read carefully the safety instructions in 2.1 Danger and Warnings and 2.2 Cautions and Notices.

3. Before the mechanical installation, check the minimum clearances around the unit ( 5.2.2 Cooling of FI9 to FI14) and check the

ambient conditions in 12.7 Technical Data.

4. Check the dimensions of the motor cable, DC supply cable, mains fuses, and check the cable connections. Read 6.1 Cable

Connections, 6.3 EMC-compliant Installation, and 6.2 Grounding.

5. Obey the installation instructions, see 6.5.2 Installing the Cables, FI9-FI14.

6. Find information on the control connections in 7.3.2 Control Terminals on OPTA1.

7. If the start-up wizard is active, select the language of the control panel and the application. Accept the selections with the Enter

button. If the start-up wizard is not active, obey the instructions a and b.

ASelect the language of the control panel from the Menu M6, page 6.1. For instructions, see 8.7.3 Changing the Language.

BSelect the application from the Menu M6, page 6.2. For instructions, see 8.7.4 Changing the Application.

8. All parameters have factory default values. To make sure that the AC drive operates correctly, make sure that these group G2.1

parameters have the same data as the nameplate. For more information on the parameters in the list, see the VACON® All in One

Application Manual.

• Nominal voltage of the motor

• Nominal frequency of the motor

• Nominal speed of the motor

• Nominal current of the motor

• Motor cos phi

9. Obey the commissioning instructions, see 9.2 Commissioning the Inverter.

The VACON® NX Inverter is ready for operation.

Introduction

Operating Guide | VACON® NXI Inverters FI9-FI14

AQ304441431479en-000101 / DPD00909

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