Data Aire Mini dap4 Gebrauchsanweisung
Data Aire, Inc. reserves the right to make design changes for the purpose
of product improvement or to withdraw any design without notice.
3 • Mini dap4 User Manual
Table of Contents
1.0 Introduction............................................................................................................ 4
1.1 Standard Features.......................................................................................... 4
1.2 Operational Features...................................................................................... 4
1.3 Diagnostics and Service Features.................................................................. 5
1.4 Conditions and Data Displayed ...................................................................... 5
1.5 Functions Displayed ....................................................................................... 5
1.6 Warnings and Alarm Displayed....................................................................... 5
1.7 Historical Data Displayed ............................................................................... 6
1.8 Programmable Selections .............................................................................. 6
2.0 Getting Started ...................................................................................................... 7
2.1 Powering the Unit ON/OFF............................................................................. 8
2.2 Accessing Menus/Passwords ......................................................................... 8
2.2.1 Changing the Service Level Password................................................... 9
3.0 Menu Settings...................................................................................................... 10
3.1 Menu A - ON/OFF......................................................................................... 10
3.2 Menu B - Setpoints ....................................................................................... 10
3.3 Menu C - Clock/Scheduler............................................................................ 11
3.4 Menu D - Input/Output .................................................................................. 15
3.5 Menu E - Historical Data............................................................................... 17
3.6 Menu F - Information..................................................................................... 19
3.7 Menu G - Network Cong ............................................................................. 20
3.8 Menu H - Calibrate Sensors.......................................................................... 21
3.9 Menu I - Manual Control ............................................................................... 23
3.10 Menu J - Factory Settings............................................................................ 24
3.11 Menu K - Alarms and Limits ......................................................................... 28
3.12 Menu L - Congure I/O ................................................................................ 35
4.0 Alarms/Clearing Alarms...................................................................................... 40
4.1 Acknowledging an Alarm............................................................................... 40
4.2 Clearing Alarms............................................................................................. 42
5.0 Mini dap4 Control Logic ...................................................................................... 43
Temperature Sensor Chart......................................................................................... 51
Addendum for the gPod Model .................................................................................. 55
4 • Mini dap4 User Manual
1.0 INTRODUCTION
The Mini dap4 continues the tradition of advanced electronic devices from Data Aire for monitoring and control of
computer room air conditioning units which began in 1977. Each generation has provided more accurate monitoring
information and exibility in controlling the unit.
The Mini dap4 offers the denite answer for precision environmental control. The Mini dap4 control system not only
controls and monitors temperature, humidity, airow and cleanliness, but also provides component run times, alarm
history and an automatic self-test of the microprocessor. All messages are sequentially displayed on a backlit LCD
(liquid crystal display). The Mini dap4 can interface with a variety of building management systems (BMS).
1.1 STANDARD FEATURES
Stand Alone Panel: Service terminals or additional devices are not required for programming or monitoring functions
Microprocessor Based: 32 bit, 44 MHz Micro controller. State-of-the-Art technology and reliability in a program-
mable logic control module
LED Illuminated Keys: Six highly reliable keys allow movement through the menus
Backlit Liquid Crystal Display (LCD): Information is displayed and presented in a format that is easily viewed and
understood
All Settings are Programmable from the Face of the Panel: Expedient and user friendly
Layered and Forward and Backward Menu Access: Facilitates programming with exible operation
USB Port: Allows download/upload of software
Multi-Level Password Access: Controls any unauthorized changes to settings and system functions
Database of Unit and Room Conditions: Historical data that facilitates service, apparatus set-up and ne tuning of
setpoints
Factory Programmed Menus: Menus that pertain to the type and method of cooling, reheat and humidication
based on the unit’s components and options
Programmed Settings and Historical Data are Saved in Flash Memory: Non-volatile memory stored so all control
settings and operational parameters are secured indenitely even during a power outage
Calibrated Temperature and Humidity Sensors: Accurate and consistent regulation especially in multiple unit ap-
plications
1.2 OPERATIONAL FEATURES (Optional features may require additional components and/or sensors)
Sequential Load Activation: Time and temperature based logic that sequentially starts and stops stages of cooling
and reheat
Compressor Short-Cycle Control: Prevents excessive compressor wear by using restart and anti-cycle limits
Automatic or Manual Restart: Restart methods are programmable in the event of a power failure
Humidity Anticipation: Modies the humidity setpoint to reduce excess humidication and dehumidication
Dehumidication Mode Lockout: Inhibits dehumidication if not required for system performance
Start Time Delay:
Programmable time delay staggers the start-up of multiple units to prevent high power demand peaks
Automatic Compressor Rotation: Periodically rotates the lead/lag compressor sequence to balance run times
5 • Mini dap4 User Manual
1.3 DIAGNOSTICS AND SERVICE FEATURES
Alarms Displayed in Order of Occurrence: Sequence with time of occurrence assist in diagnosing the cause of
alarm(s)
Programmable Delays for Optional Alarms: Reduces nuisance and false alarms caused by temporary or transient
conditions
Manual Diagnostics Program: Provides accessible procedures to test the processor and major system components
Adjustable Alarm Limits: Threshold levels for temperature and humidity alarms are programmable
Optional Programmable Alarm Contact: Allows selection of an alarm matrix that will operate the contact
Audio Alarm Tone: Three (3) programmable alarm tones are available
Alarm History: 100 alarms are stored for system follow-up
1.4 CONDITIONS and DATA DISPLAYED
UNIT TYPE: Data Aire model type TEMPERATURE SETPOINT: Current temperature setpoint (°F or °C)
TIME: Current time (hour/minute) UNIT ID/ZONE ID: Assigned unit ID and Zone Number*
UNIT STATUS: ON or OFF TEMPERATURE: Current return air temperature (°F or °C)
HUMIDITY: Current return air humidity (%) HUMIDITY SETPOINT: Current humidity setpoint (%)
DATE: Current date (month/day/year) DISCHARGE AIR: Current chilled water temperature (°F or °C)*
CHILLED WATER TEMPERATURE: Current Temperature (°F or °C)*
1.5 FUNCTIONS DISPLAYED
COOLING: 1st stage, 2nd stage* HUMIDIFICATION: Appears when operating*
DEHUMIDIFICATION: Appears when operating REHEAT: Appears when operating
CHILLED WATER FLOW: Valve Opening: 0 - 100%
1.6 WARNINGS and ALARMS DISPLAYED
HIGH TEMPERATURE WARNING LOW TEMPERATURE WARNING
HIGH HUMIDITY WARNING LOW HUMIDITY WARNING
POWER FAILURE RESTART NO AIRFLOW
DIRTY FILTER* FIRESTAT TRIPPED
MANUAL OVERRIDE* HUMIDIFIER PROBLEM*
MAINTENANCE REQUIRED TEMPERATURE SENSOR FAILURE
HUMIDITY SENSOR FAILURE SMOKE DETECTOR*
CUSTOM MESSAGE* FAN MOTOR OVERLOAD*
DISCHARGE AIR SENSOR ERROR* HIGH CONDENSATE WATER LEVEL
STANDBY PUMP ON* PERSON TO CONTACT ON ALARM
HIGH PRESSURE/COMP FAILS COMP 1 NO WATER FLOW*
HIGH PRESSURE/COMP FAILS COMP 2*
For Chilled Water units, 3 optional alarms can be selected
For DX units, single circuit, 2 optional alarms can be selected
For DX units, dual circuits, 1 optional alarm can be selected
* This optional feature or data display may require additional components and/or sensors
6 • Mini dap4 User Manual
1.7 HISTORICAL DATA DISPLAYED
EQUIPMENT RUNTIMES: Blower, compressor 1, compressor 2 (as applicable), reheat, dehumidication, Energy
Saver*, humidier, condenser and chilled water
ALARM HISTORY: Alarm list with time and date of occurrence
LAST 24 HOURS: High and low temperature, high and low humidity
AVERAGE PERCENT OF CAPACITY LAST HOUR: Compressor(s), humidier, reheat strips and water valve
1.8 PROGRAMMABLE SELECTIONS
TEMPERATURE SETPOINT TEMPERATURE DEADBAND
HIGH TEMPERATURE ALARM LIMIT LOW TEMPERATURE ALARM LIMIT
HUMIDITY SETPOINT HUMIDITY DEADBAND
HIGH HUMIDITY ALARM LIMIT LOW HUMIDITY ALARM LIMIT
COMPRESSOR LEAD/LAG SEQUENCE RESET EQUIPMENT RUNTIMES
AUDIO ALARM MODE HUMIDITY ANTICIPATION
COMPRESSOR SHORT CYCLE ALARM DEHUMIDIFICATION MODE
LOW DISCHARGE TEMPERATURE ALARM LIMIT* POWER RESTART/RESTART MODE
SYSTEM START DELAY MANUAL DIAGNOSTICS
MESSAGE FOR OPTIONAL ALARM 1, 2, 3 PERSON TO CONTACT ON ALARM
DELAY FOR OPTIONAL ALARM 1, 2, 3 TEMPERATURE SCALE
COMPRESSOR ASSIST TO ENERGY SAVER REHEAT STAGES
REMOTE ALARM SELECTION COMPRESSORS
FIRESTAT TEMPERATURE ALARM LIMIT HUMIDIFIER
CALIBRATE TEMPERATURE SENSOR WATER VALVE VOLTAGE RANGE
CALIBRATE HUMIDITY SENSOR REVERSE ACTING WATER VALVE
SCHEDULED NORMAL MAINTENANCE COOLING STAGE to STAGE BAND
NETWORK PROTOCOL* ANALOG OUTPUT for MOD CW
CALIBRATE DISCHARGE AIR SENSOR* ANALOG OUTPUT for MOD HUMID
CALIBRATE CHILLED WATER TEMPERATURE SENSOR* WATER VALVE MODE
7 • Mini dap4 User Manual
2.0 GETTING STARTED
The Mini dap4 consists of two main components: the control module and the display panel. The control module is
located in the electrical panel. The display panel is remotely mounted. The two are connected by special telephone
type cable harness (units may be ordered with longer cables for optional remote wall mounting).
Note: Factory cable is required. This is a custom made cable and must be ordered from Data Aire. A regular tele-
phone cable will not operate.
All data displayed on the display screen originates from the control module. The display panel has a backlit LCD (liq-
uid crystal display). There are six keys on the face of the display panel to retrieve or enter settings.
Control Module
Display Module
Allows viewing of active alarms
Silences audible alarms
Resets active alarms
Allows scrolling to next screen
Allows values changes (increase)
Allows entry to Main Menu Allows entry to Menus
Advances cursor
Return to previous screen
Hold ve seconds to turn ON or
OFF
Returns to previous screen
Allows value changes (decrease)
Display Alarm
Enter Menu
Return to
previous
screen or
hold to turn
On or OFF
Up
Enter/Select
Down
Button Functions
8 • Mini dap4 User Manual
The main loop will ip though a series of screens that allow you to see set-points, current unit status (temperature,
relative humidity and operating mode – cooling, humidication, etc.).
2.1 POWERING the Unit ON/OFF
Before powering unit ON, check that power is available and proper connections have been completed.
Turn the disconnect switch to the ON position. The controller display keys and screen will illuminate and the proces-
sor will conduct a self-test (the screen will remain illuminated with no messages until the testing is complete). The
self-test takes approximately 20 seconds. Once completed, the Main Menu screen will be displayed. For initial pro-
gramming of setpoints, alarms, delays, etc., it is not necessary to have the unit ON. With the unit in the “OFF by Key”
mode, all settings are available to view and change (other than Menus J – Factory Settings and L – Congure Inputs/
Outputs) if the proper password is entered.
The Main Menu screen will display the unit type, date and time, and unit status. In addition, the screen will scroll and
display the temperature, relative humidity and operating mode.
The Unit Status will indicate the unit: ”OFF by Key”
The unit may be turned ON at any time. Hold the ESC key for approximately 5 seconds. The display will continue to
scroll and display messages. At the same time the unit status is changed to “Unit On”. Once powered there will be a
5-600 second start delay indicated by “Time Before Start: XXs”.
Note: The start time delay is programmable from 5-600 seconds (Menu J – Factory Settings). The factory setting is 5
seconds.
2.2 ACCESSING MENUS/PASSWORDS
To access any Menu a numerical password is required. There are two levels of password:
• SERVICE LEVEL • FACTORY LEVEL
The SERVICE LEVEL password allows viewing and changes to the following Menus:
A. On/Off D. Input/Output G. Network Conguration K. Alarms/Limits
B. Setpoint E. Historical Data H. Calibrate Sensors
C. Clock/Scheduler F. Information I. Manual Control
The FACTORY LEVEL password allows changes to the SERVICE LEVEL Menus plus the following Menus:
J. Factory Settings L. Congure Inputs/Outputs
The ZONE MASTER is an optional feature and requires a factory provided activation code. Contact factory if ZONE
MASTER control is required.
MINI-PLUS
08/02/11 08:25
Unit Status: UnitOn
Temp SP 72.00 Hum SP 50%
9 • Mini dap4 User Manual
To enter the Menu and Sub-Menu screens, press the MENU key on the display panel. A password will be requested.
The password is a four digit entry (including 0). Units are shipped from the factory with the password requirement
bypassed to accommodate start-up and set-up.
The display screen will have the following message:
The Service Level Password setting from the factory is: 0000
The cursor will be ashing at the top of the screen. Press the ENTER key to move the cursor to the rst eld. Press
the UP or DOWN keys to increase or decrease the value. Once the value is entered, press the ENTER key to move
to the next input. Increase or decrease t
he value by pressing the UP or DOWN keys. Once the desired value is shown,
press the ENTER key to move to the next eld.
Once the correct password is entered and accepted, the Menus will display on the screen. Only those Menus allowed
through the Service Password will be available. Use the UP or DOWN keys to scroll through the available Menus.
Note: Factory Level Menus are for conguring the unit. The Mini dap4 controller is used for a variety of equipment
types. The controller is based on the unit type, unit components and options. Under normal circumstances these
menus should not be changed. If they need to be changed, please consult with Data Aire engineering or service per-
sonnel before proceeding.
2.2.1 Changing the Service Level Password
The Service Level password can be changed while the service level menu is active.
▼ After entering the Service password press Menu key again then press Down key, the screen will display the follow-
ing message:
▼ Press the ENTER key. The cursor will highlight the rst input. Change the input by pressing the UP or
DOWN
key.
Once the selected number is displayed, press the ENTER key to move to the next input. Repeat the same steps for
each input.
After the last input has been entered the new password is stored. Press the MENU key to return to Main Menu.
Security Access
Insert Service/Factory
level password: 0000
Service Security
Change service level
password (PWI): 0000
10 • Mini dap4 User Manual
3.0 ENTERING MENU SETTINGS
3.1 MENU A – ON/OFF
Use the UP or DOWN key to scroll through the menus. Once the desired menu is highlighted, press the ENTER key.
MENU A allows Start-Up Delay Time, Start-Up Mode and ON/OFF to be changed from the factory settings (the Ser-
vice Level password is required for entry).
The following will appear on the display screen:
The cursor will be ashing at the upper left hand corner. Press the ENTER key. The cursor will move to the “Start-up
Delay”. The start-up delay is the time before the blower starts after being powered ON and the processor has com-
pleted its self-test. Press either the UP or DOWN button to change the delay time. The range is 5 to 600 seconds.
Once a time is selected, press the ENTER key to save the setting and move to the next line “Start-Up Mode”.
Press the UP or DOWN keys to change the mode from ON to OFF or from OFF to ON. The setting will determine
what the unit will do if power is interrupted. With the setting ON, the unit will automatically start once the self-test is
completed. With the setting OFF, the unit will require manually starting by holding the ESC key for ve (5) seconds.
Depending on which selection is made (ON or OFF), the Status will display – Unit On or Unit Off by Key
Once selections are made, leave MENU A by pressing the MENU key. The Main Menu screen will continue to display
other menus (B, C, E and F). To look at any of these menus scroll to the desired menu. Press the ENTER key. If you
choose to return to the Main Screen, press the ESC key.
3.2 MENU B - SETPOINTS
MENU B allows viewing and changing of Setpoints (Service Level password is required for entry)
Press the UP or DOWN key until “B. Setpoint” appears and is highlighted. Press the ENTER key.
Use the UP or DOWN key to scroll through the screens. Menu B has two screens.
The following will appear on the rst Menu B screen (values are for reference only):
On/Off Unit
Start-up Delay: 5s
Start-up Mode: On
Hold ESC for 5 seconds
to turn unit ON or OFF
Setpoints
Temp Setpoint: 72.0oF
Temp Deadband: 2.0oF
Stage-To-STAGE: 0.3oF
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