1/8 DIN MICROPROCESSOR TEMPERATURE CONTROLLER
ES/ED SERIES
- sw release 3.00 -
INSTRUCTION MANUAL
FRONT PANEL
Process value
display
set value
display
2nd point output
ON LED
1st point
output ON LED
active LOCK
LED function
setting SET
key
increasing
UP key
programming
PROG key
Process value
display
deviation or
output LED bar
3rd point output
ON LED
active
autotuning
blinking LED
active MAN
function LED
decreasing
DOWN key
manual function
key
Electronic block extraction screw
TECHNICAL DATA
Power supply: version 12 … 24 Vdc/Vac ± 10%, 50/60 Hz;
or version 80 … 240 Vac ± 10%, 50/60 Hz.
Power consumption: 5VA max.
Sensor input: thermocouple type J, K, E, T, R, S, L; with reference
junction compensation; RTD Pt100 Ω/0 °C
according to standard DIN43760; with 2 or 3 wires
connection.
Measurement precision *: RTD ± 0.3% fs, TC ± 0.4% fs, ±1 digit;
(tc-r, tc-S ± 1% fs from 0 to 200°C)
temperature drift 0.01% fs/°C of Tamb.
1st point control action: automatic direct or reverse, ON/OFF or PID with
autotuning; manual with output setting from 0 to
100%.
1st point output: relay version SPDT 250 Vac, 5 A on resistive load;
or transistor version with 15 Vdc ± 20%, 20 mA
short-circuit protected.
2nd point control action: ON/OFF with hysteresis ± 0.2 °C, direct or reverse,
dead zone on or off, stand-by option; alarm or fixed
point.
2nd point output: relay SPDT 250 Vac, 5 A on resistive load.
3rd point control action: ON/OFF with hysteresis ± 0.2 °C, direct or reverse,
dead zone on or off, stand-by option; alarm or fixed
point.
3rd point output: relay SPST 250 Vac, 5 A on resistive load.
Refresh time: input, output and indication every 500 ms.
Data retention: non volatile memory type EEPROM.
Insulation resistance: minimum 20 MΩat 500 Vdc.
Operating temperature: from -10 … +55 °C.
Storage temperature: from -20 … +65 °C.
Humidity: from 35 … 85% rH non condensing.
Vibration resistance: 0.35 mm amplitude, 10…55 Hz frequency for every
axis (EN60068-2-6)
Shock resistance: 18 ms (approx. 30G) for every axis (EN60068-2-27)
Housing: ABS
Mechanical protection: IP50 front panel, IP20 case, IP00 contacts
Connection leads: screw terminals for cables up to 2.5 mm².
Dimensions: 1/8 DIN; 48 x 96 x 125 mm
Weight: 400 g.
*
Radiated radio-frequency electromagnetic fields (see ENV 50140), or conducted
disturbances induced by radio-frequency fields (see ENV 50141), can be the cause of
process value variations in any case not higher than ± 2 % fs.
STANDARD CONFIGURATION
Settings: 1st pt.=0 °C; 2nd pt.=10 °C; 3rd pt.=10 °C.
Autotuning: AtOF = not active.
1st point action: automatic Pidd max. action.
PID values: P=20 °C; I=120 s.; D=30 s.
Cycle time: 20 s. relay vers.;12 s. transistor vers.
Adt function: Adt0 = not active.
2nd point action.: AL21 = alarm minimum action.
3rd point action.: AL31 = alarm minimum action.
Sensor: tc-J = thermocouple type J.
Scale and unity: -50 ... +760 °C, without digital filter.
Correction: 0.0 °C
LFA function: LFA0 = not active.
LOCK level: LOC3 = levels 1 and 2 free, level 3 locked.
CONNECTIONS
TRANSISTOR
VERSION
RELAY
VERSION
1. OUTPUT
250Vac 5A max.
RESISITIVE LOAD
2. OUTPUT POWER SUPPLY
(5VA max.)
BbA
TC
RTD
250Vac 5A max.
RESISITIVE LOAD
250Vac 5A max.
RESISITIVE LOAD
2. OUTPUT POWER SUPPLY
5VA max.
3. OUTPUT
1. OUTPUT
Power supply input:
do not supply the temperature controller directly through power lines and
avoid installing near electric motors or other sources of electrical disturbance.
Resistance thermometer input (RTD):
ensure all conductors used to attach the resistance thermometer are alike
and with a resistance less than 4 ohms/each; when using a 2 wire resistance
thermometer, link terminals 13 and 14 together.
Thermocouple input (TC):
connect the sensor using the correct compensated extension cable for the
utilized thermocouple.
Relay output:
in case of connected inductive loads, the maximum current permitted through
the contacts decreases in relation to the power factor.
Transistor output:
when the output is high, the ON1 LED lights, the terminals 1 (+) and 3 (-)
have a rating of 15 Vdc 20 mA, protected and suitable to drive a Solid State
Relay (SSR), recommended in case of high currents or frequent switching.
DIMENSIONS AND INSTALLATION
mm
137 48
96
12 125
Panel cut-out: 45.5 x 91 mm
Panel thickness (suggested): 1 … 4 mm
Insert the controller from panel front face, fix the metallic bracket on the rear
of the controller with the proper nuts.
VIEWING AND SETTING OF THE 1st SET POINT
1
st
configuration level
To view the set point in the single display version, depress the SET key. To
modify the set point act directly on the UP/DOWN keys, the new value is
updated automatically when the indication UPDT appears or the SET key is
pressed. By keeping the UP or DOWN keys depressed, the value will change
at first slowly and then quickly. During the setting operations, regulation
continues with the last stored value. The setting is locked if the option LOC1
is selected and the LOCK LED is lit up.
MANUAL REGULATION OF THE OUTPUT POWER
To change from automatic regulation (closed loop) to manual (open loop),
keep the AUTO/MAN key depressed until the MAN LED turns on. The output
power is at zero, make the 1st point setting operations to set the value from
M0 to M100%. The regulator maintains the set value if switched off in manual
regulation. To return to automatic regulation, keep the AUTO/MAN key
depressed until the MAN LED turns off.
VIEWING AND SETTING OF THE 2nd AND 3rd SET POINTS
2
nd
and 3
rd
configuration levels (see the diagram on the right)
To enter the 2
nd
and 3
rd
configuration levels, keep the PROG key depressed
for more than 2 seconds. To change the values or the selections, use the
UP/DOWN keys. To confirm and continue the configuration, depress the
PROG key; to confirm and exit, depress the SET key. At the end of each
level [End2] or [End3], you can repeat it by depressing the PROG key for less
than 2 seconds or you can change the level by depressing the PROG key for
more than 2 seconds. During the program scrolling the regulation continues,
but it stops when a modification occurs. The setting exits automatically if no
key is depressed within 30 seconds.
PROGRAMMING NOTES
A) in case of second point with dead zone, the indication [2 LO] will appear followed by
the lower limit value, then [2 HI] followed by the higher limit value.
B) in case of third point with dead zone, the indication [3 LO] will appear followed by the
lower limit value, then [3 HI] followed by the higher limit value; the autotuning
selection will appear only in case of PID control action.
C) in case of relay 1st point output, a minimum cycle time of 20 seconds [t 20] is
recommended.
D) adaptative function to improve the response to frequent or fast variations of the load,
i.e. start and stop process.
E) settings not included in the sensor scale or in the setting limits, are automatically
corrected with the nearest threshold limit value.
F) in case of Fahrenheit degrees selection, please cover the °C symbol on the front
panel with the label °F which is supplied with the controller.
ALARM FIXED POINT 2ND, 3RD POINT CONTROL ACTION
AL20 / AL30
AL21 / AL31
AL22 / AL32
AL23 / AL33
AL24 / AL34
AL25 / AL35
AL26 / AL36
AL27 / AL37
AL28 / AL38
FP20 / FP30
FP21 / FP31
FP22 / FP32
FP23 / FP32
FP24 / FP34
FP25 / FP35
FP26 / FP36
FP27 / FP37
FP28 / FP38
Output blocked with relay off
Minimum action
Maximum action
Dead zone on
Dead zone off
Minimum action with stand-by
Maximum action with stand-by
Dead zone on with stand-by
Dead zone off with stand-by
In this area the relay contact is closed.
In this area the relay contact is closed when the alarm set-point or fixed point
is passed for the second time.
Table 1
CODE SENSOR °C SCALE °F SCALE
r t l RTD Pt100 ohm/0°C int. -150 … 450 -200 ... 850
r t d RTD Pt100 ohm/0°C dec. -99.9 ... 450.0 -99.9 ... 850.0
t c S TC Pt10%Rh-Pt, type S 0 ... 1700 30 ... 3000
t c r TC Pt13%Rh-Pt, type R 0 ... 1700 30 ... 3000
t c t TC Cu-CuNi, type T -100 ... 400 -150 ... 750
t c E TC NiCr-CuNi, type E 0 ... 600 0 ... 1100
t c C TC NiCr-NiAl, type K -100 ... 1250 -150 ... 2300
t c J TC Fe-Cuni, type J -50 ... 760 -50 ... 1400
t c L TC Fe-Cuni, type L -50 ... 760 -50 ... 1400
Table 2
ERROR AND TEST MESSAGGES
Underflow, indication below the sensor range. Short circuit of the sensor
RTD Pt100 or interruption of the compensation connection.
Overflow, indication over the sensor range. RTD Pt100 or TC sensor
broken or interruption of the main connection.
Au...-test, if the message remains fixed the controller must be repaired.
General failure; the controller must be repaired.
LFA: DETECTION OF FAULTS IN THE REGULATION LOOP
Loop Fault Alert: with the 1st point output 100% ON state the measured
temperature is not changed according ... the control action within the s...red
integral time; a fault in the regulation loop is possible: wrong configuration,
lack of power, heater or cooler broken, thermocouple short-circuited or
polarity reversed, etc. ... reset the LFA function, please modify the configuration or the set-
point, or switch the temperature controller off and then on again. The function LFA is not
active in the following cases: with output lower than 100% ON, with integral time at zero,
during the au...tuning, in manual position.
NOTE: In case of OvFL, UnFL, 8888, FAIL, LFA2, the first point output is turned off.
Exit from every
oint of the
ro
ram
(ES PROCESS VALUE)
(PROG depressed for more than 2 seconds)
2nd point code - (value follows).
2nd point setting value in °C/°F.
ALxx: -999 … +999 relative to 1st point.
FPxx: independent over full scale.
(see note A)
3rd point code - (value follows).
3rd point setting value in °C/°F.
ALxx: -999 … +999 relative to 1st point.
FPxx: independent over full scale.
(see note B)
AtOF: autotuning not active.
AtOn: autotuning active.
End of the second configuration level.
(PROG depressed for less than 2 seconds)
(PROG depressed for more than 2 seconds)
Pidd: 1st point PID max. action.
Pidr: 1st point PID min. action.
OnFd: 1st point on/off max. action.
OnFr:1st point on/off min. action.
SET VALUE
PROG
1 0
SET
A L 2 1
1
st
level
2
nd
level
P: proportional band 1 … 999 °C/°F.
i: integrative time 0 … 960 sec.
d: derivative time 0 … 240 sec.
t: cycle time 1 … 120 sec.
(see note C)
Adt0:Adaptative function not active.
Adt1: Adaptative function active.
(see note D)
ALxx/FPxx: 2nd point control
action (see Table 1 on the left)
PROG
P 2 0
PROG
i 1 2 0
d 3 0
PROG
PROG
t 1 2
A d t 0
PROG
PROG
A L 2 1
PROG
H: on/off hysteresis
from ± 0.1 … ± 99.9 °C/°F
P i d d
H 1. 0
PROG
PROG
A t O F
E n d 2
PROG
t c J
PROG
U °
°°
°C n
PROG
L S P
PROG
- 5 0
H S P
PROG
7 6 0
PROG
°
°°
°0. 0
L F A 0
L O C 3
PROG
ALxx/FPxx: 3rd point control
action. (see Table 1 on the left)
tc-x/rt-x: input sensor.
(see Table 2 on the left and note E)
U°Cn: Celsius degrees, without digital filtering.
U°Cd: Celsius degrees, with digital filtering.
U°Fn: Fahrenheit degrees, without digital filtering.
U°Fd: Fahrenheit degrees, with digital filtering.
(see note F)
Lower set point code - value follows.
1st point setting lower limit.
(see note E)
Higher set point code - value follows.
1st point setting higher limit.
(see note E)
Correction -99.9 … 99.9 °C/°F.
LFA0: Loop Fault Alert not active.
LFA1: LFA indication active.
LFA2: LFA indication active with 1st point OFF in
case of loop fault detection.
FREE: levels 1, 2, 3 free.
LOC3: levels 1 and 2 free, level 3 locked.
LOC2: level 1 free, levels 2 and 3 locked.
LOC1: levels 1, 2, 3 locked.
End of the third configuration level.
(PROG depressed for less than 2 seconds)
(PROG depressed for more than 2 seconds)
PROG
E n d 3
PROG
PROG
3
rd
level
1 0
A L 3 1
A L 3 1
PROG
DECLARATION OF CONFORMITY
We DATASENSOR S.p.A. declare under our sole responsibility that these products are conform to
the 89/336 CEE, 73/23 CEE Directives and successive amendments.
WARRANTY
DATASENSOR S.p.A. warrants its products to be free from defects.
DATASENSOR S.p.A. will repair or replace, free of charge, any product found to be defective during
the warranty period of 36 months from the manufacturing date.
This warranty does not cover damage or liability deriving from the improper application o
DATASENSOR products.
DATASENSOR S.p.A. Via Lavino 265
40050 Monte S. Pietro - Bologna - Italy
Tel: +39 051 6765611 Fax: +39 051 6759324
http://www.datasensor.com e-mail: info@datasensor.com
DATASENSOR S.p.A. cares for the environment: 100% recycled paper.
DATASENSOR S.p.A. reserves the right to make modifications and improvements without prior notification.
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