Decon wheel E-move Bedienungsanleitung

E-MOVE

Service Manual

Contents

1. Product Overview ……………………………………………………………………… 1

1.1　Product Features …………………………………………………………………… 1

1.2　Variations …………………………………………………………………………… 2

2. Installation Requirements ………………………………………………………… 3

2.1　Strength Requirements ……………………………………………………………… 3

2.2　Structural Requirements …………………………………………………………… 3

2.3　Functional Requirements …………………………………………………………… 5

3. Unit Installation and Removal …………………………………………………… 6

3.1　JWX-2 Components …………………………………………………………………… 7

3.2　Installing the JWX-2 ……………………………………………………………… 8

3.3　Installing and Removing the Wheel Drive Unit Assembly ………………… 12

4. Component Adjustment ……………………………………………………………… 14

4.1　Adjusting the Battery Seat Angle …………………………………………… 14

4.2　Adjusting the Power Switch Location and Angle,

Fitting and Adjusting the Mode Switch, Changing

the Switch Location (Left/Right) and Connecting

the Wiring ………………………………………………………………………… 16

4.3　Adjusting the Position of the Coupler Box

(Coupler for the Left-hand Wheel Drive Unit Assembly) ………………… 30

4.4　Adjusting the Warning Lamp (LED) Direction ……………………………… 31

4.5　Using Offset Washers …………………………………………………………… 32

5. Component Installation, Removal, Disassembly,

Assembly and Adjustment ………………………………………………………… 33

5.1　Removing and Re-installing the Handrim …………………………………… 33

5.2　Removing and Re-installing the Wheel Assembly …………………………… 36

5.3　Removing and Re-installing the Circuit Board …………………………… 38

5.4　Removing and Re-installing the Coupler Box ……………………………… 41

5.5　Removing and Re-installing the L/R Connecting Cable …………………… 45

5.6　Adding and Removing the Springs ……………………………………………… 47

5.7　Copying Setting Data …………………………………………………………… 49

5.8　Calibrating the Handrim Sensor Neutral Position ………………………… 51

6. JW Smart Tune ………………………………………………………………………… 53

7. Warnings ………………………………………………………………………………… 54

7.1　Warnings List ……………………………………………………………………… 54

8. Self-diagnosis ……………………………………………………………………… 56

8.1　Self-diagnosis (Self-diagnosis Function) …………………………………… 56

8.2　Fault Detection Chart …………………………………………………………… 56

9. Inspections and Maintenance …………………………………………………… 59

9.1　Inspection Checklist …………………………………………………………… 59

10. Speci󲥬cations and Other Information ……………………………………… 60

10.1　Speci󲥬cations …………………………………………………………………… 60

10.2　Dimensions and Diagrams ……………………………………………………… 61

10.3　Wiring Diagram …………………………………………………………………… 62

Product Overview

1.1　Product Features

1. Product Overview

Sample E-Move Installa-

① Wheel drive unit assembly with AC servo 󲥭at motor

② Power switch

③ Dedicated battery with built-in microprocessor

　 Choice of nickel-metal hydride or lithium-ion battery

④ Mode switch (option)

④

③

①

②

Product Overview

1.2　Variations

Model E-Move

Product Tire size Note

JWX2-B24E2 24 inch

JWX2-C22E2 22 inch

JWX2-C24E2 24 inch

JWX2-D24E2 24 inch without mounting bracket

JWX2-E24E2 24 inch without mounting bracket

JWX2-F24E2 24 inch

Selectable Part

Hand rims: Stainless steel / Plastic coated

Battery: Nickel-metal hydride / Lithium-ion

Optional Part

Mode switch (Driving mode changing system)

Installation Requirements

（1）Thewheelchairframemustnothaveacamberangle.

（2）Thewheelchairframemustbesufficientlystrong.(Notethatthestrengthofawheelchairframemayde-

clinewithprolongeduse.)

　　Example:

 ・Playordeformationincomponentssuchasrivets,boltfasteningsorcasters.

 ・Componentswithvisiblewearorcorrosion.

2.1　StrengthRequirements

ToinstalltheE-Move,thewheelchairframemustmeetthestrengthrequirementslistedbelow.

Warning

・DonotinstalltheE-Moveonawheelchairframethatdoesnotmeetthestrengthrequirements.

2.2　StructuralRequirements

ToinstalltheE-Move,thewheelchairframemustmeetthestructuralrequirementslistedbelow.

Warning

・DonotinstalltheE-Moveonawheelchairframethatdoesnotmeetthestructuralrequirements.Even

whereitcanbesuccessfullyinstalled,problemsmayariseduringusethatcouldcauseinjuryorac-

cident.

2.2.1　Wheelchairframe

（1）Thediameteroftheaxleholeis18mmor20mm.

（2）Thecontactsurfacesforthenutsaroundtheaxleholemustbe󲥭atandhaveamplesurfacearea.

（3）WhentheE-Moveisinstalled,theremustbenointerference betweentheE-Moveand thewheel-

chairframe.

nImportant

・Ifyouareusingoffsetwasherstoavoidsuchinterference,checkthetwoitemsbelowandinstalluptothree

washersoneachside.

− Thenutseatsarecompletelysecure.

− Thewheelchairbrakeseatsarecompletelysecure.

2.InstallationRequirements

Installation Requirements

2.2.2　Casters

Seven-inchorlargercastersarerecommendedforthefrontcasters.

Withsmall-diametercasters,itisdifficulttogetoverlargebumps.Theshockexperiencedgoingoverbumps

isalsogreaterifthecastersaresmall.

Largediameter

(easytogetoverbumps)

Smalldiameter

(diﬃculttogetoverbumps)

Installation Requirements

2.3　FunctionalRequirements

Warning

・DonotinstalltheE-Moveonawheelchairframethatdoesnotmeetthefunctionalrequirements.Even

whereitcanbesuccessfullyinstalled,problemsmayariseduringusethatcouldcauseinjuryorac-

cident.

ToinstalltheE-Move,thewheelchairframemustmeetthefunctionalrequirementslistedbelow.

（1）Theframemustbeconstructedtoallow22-or24-inchwheelstobeattached.

（2）Thewheelchairisequippedwithaparkingbrakethatcanberelocatedandadjustedtothecor-

rectpositiononthetires.Whenapplied,thebrakemustbecapableofstoppingthewheelchair

withtheE-Moveinstalledona7°forwardorbackwardincline.

（3）WiththeE-Moveinstalled,itmustbepossibletotipthewheelchairforwardandbackbyatleast

20°andtothesidebyatleast15°.

 (Abackwardtippingangleofatleast25°isrecommended.)

Forwardtippingangle Backwardtippingangle Sidetippingangle

Minimum

20°

Minimum

20°

Minimum

15°

（4）Takecaretoensurethatthefunctioningofthewheelchairframeisnotimpairedbytheinstal-

lationoftheE-Move.

 Example:

 ・Movementofmoveablearmsupports,foldingmechanism,parkingbrakeeffectiveness,etc.

Unit Installation and Removal

3. Unit Installation and Removal

Warning

・When cutting cable ties, do not cut on an angle. Always cut off the

surplus as close as possible to the fastener. Cable ties cut to a

pointcouldcauseinjurytothecustomer.

Note

・In locations where the tightening torque is specified, always tighten to the specified torque.

Insufficient tightening torque will cause looseness, while excessive torque could cause dam-

age.

・Installtheunitwiththebatteryremoved.

Unit Installation and Removal

3.1　E-MoveComponents

OWNER’S MANUAL

①

⑦⑨ ⑩

⑪

⑫

⑬

⑭

⑮

⑯

⑰

⑧⑨

②③

⑱

⑲

⑤⑥

④

No. Component Remarks Qty

① Leftwheeldriveunitassembly For22-inchor24-inch(selectable) 1

② Rightwheeldriveunitassembly For22-inchor24-inch(selectable) 1

③ Manualset Owner’sManual,Warranty,GuidelinesforSafeUse,

InstallationManual 1

④ Cableties 10

⑤ Battery Nickel-metalhydrideorlithium-ion(selectable) 1

⑥ Charger Nickel-metalhydrideorlithium-ion(selectable) 1

⑦ Stopperarm Left 1

⑧ Stopperarm Right 1

⑨O-rings Fittedontostopperarms 4

⑩Boss 2

⑪ Washers

Forstopperarmoffset(axlesleeve)

Foraxlesleeveinstallation–35/18.5mmdia.,

3.2mmthick

⑫ Washers Forstopperarmoffset(boss)

28/8.5mmdia.,3.2mmthick 6

⑬ Washers Forplateoffset-18/6.2mmdia.,1.6mmthick 12

⑭Bolts Forstopperarm–M8 2

⑮Bolts Forplatelock–M6 4

⑯ Platelock 2

⑰ Axlesleeve 2

⑱ Nuts Foraxlesleeveinstallation 2

⑲ Bushes Foradjustmentfrom18→20mmdia.axlesleeve 2

*ThecomponentsNo.⑦~No.⑲arenotincludedinthe“withoutmountingbarcket”models.

 See“1.2Variations”.

Unit Installation and Removal

3.2　InstallingtheE-Move

Withtheexceptionofthecabling,theprocedureforinstallingtheE-Moveinamodular-typewheel-

chairisthesame forbothleftandrightsides.Accordingly,themodeldescriptiongivenbelowis

forinstallationontheleftside.Usethesameproceduretoinstallontheright.

　Requiredtools: 4mmand5mmhexagonalwrenches(Allenkeys),24mmsocket,socketwrench,torque

wrench,22mmand24mmspanners

1 Remove the axle sleeve (a) installed

onthewheelchair.

Removetheexistingwheelandaxlesleeve(a)

fromthesidebracket(b)onthewheelchair.

（a）

（b）

2 Installtheaxlesleeve(c).

（1）Installthestopperarm(d)andboss(e)on

thewheelchairsidebracket(b)andtem-

porarilytightenthebolt(f).

（e）

（f）

（d）

（b）

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