DeDietrich M 300 S Bedienungsanleitung

English

M 300 S

Fuel oil burner

Installation instructions

300003201-001 - F

M 300 S 11/2010 - 300003201-001 - F

Declaration of conformity CE

Declaration of compliance D.R. 17/07/2009 - BE

Manufacturer SPM SAS

2, avenue Josué Heilmann

Z.I. de Vieux-Thann

F - 68800 Vieux-Thann

;+ 33 3 89 83 63 00

+ 33 3 89 83 63 07

Issued by See end of notice

We hereby certify that the range of equipment specified below is in accordance with the format stated in the EC

declaration of comformity, that it is manufactured and distributed in accordance with the regulations and requirements

in european directives and with the regulations and requirements defined in the Royal Decree dated 17/07/2009:

Type of product Fuel oil burner

Model M 300 S

Applied standards - Royal Decree dated 17/07/2009

- BImSchV 2010

- Standard EN 267

- 2006/95/EC Low Voltage Directive

Reference Standard: EN 60.335

- 2004/108/EC Electromagnetic Compatibility Directive

Reference Standards: EN 55.014 - EN 61000

Inspecting organisation TÜV Rheinland / Berlin-Brandenburg

OB 372005 Z2 - 13/12/2005 OB 842005 Z3 - 13/12/2005

OB 1022005 Z2 - 13/12/2005 OB 852005 Z3 - 13/12/2005

OB 1382005 T1 - 18/11/2005 OB 862005 Z3 - 13/12/2005

OB 1292005 E2 - 18/11/2005

Measured values M 301-2 S: NOx = 138 mg/kWh ; CO = 8 mg/kWh

M 301-3 S: NOx = 138 mg/kWh ; CO = 8 mg/kWh

M 301-4 S: NOx = 132 mg/kWh ; CO = 6 mg/kWh

M 302-1 S: NOx = 134 mg/kWh ; CO = 39 mg/kWh

M 302-2 S: NOx = 170 mg/kWh ; CO = 12 mg/kWh

M 302-3 S: NOx = 141 mg/kWh ; CO = 4 mg/kWh

M 302-4 S: NOx = 143 mg/kWh ; CO = 4 mg/kWh

M 302-5 S: NOx = 144 mg/kWh ; CO = 7 mg/kWh

M 302-6 S: NOx = 146 mg/kWh ; CO = 14 mg/kWh

Date : 11/2009 Signature

Chairman

Mr Philippe WEITZ

Contents

M 300 S 11/2010 - 300003201-001 - F

Security Measures..................................................................................................................................................4

Important information ............................................................................................................................................4

Burner description..................................................................................................................................................5

1 Brief description......................................................................................................................................................................................5

2 Dimensions.............................................................................................................................................................................................6

3 Technical data........................................................................................................................................................................................7

4 Main parts...............................................................................................................................................................................................9

5 Base with cables - Command and safety box ......................................................................................................................................13

Command and safety box ....................................................................................................................................14

1 Operating cycle ....................................................................................................................................................................................14

2 Safety (For DKO 976 only)...................................................................................................................................................................14

3 Diagnosing breakdowns (For DKO 976 only).......................................................................................................................................14

Installation.............................................................................................................................................................15

1 Assembly of the sliding flange..............................................................................................................................................................15

3 Maintenance.........................................................................................................................................................................................16

4 Fuel oil nozzle assembly ......................................................................................................................................................................17

5 Positioning the turbulator and ignition electrodes.................................................................................................................................17

6 Positioning the mechanism ..................................................................................................................................................................18

7 Fuel and electrical connections............................................................................................................................................................18

Adjustment............................................................................................................................................................19

1 Recommended Settings M 301 S.........................................................................................................................................................20

2 Recommended Settings M 302 S.........................................................................................................................................................22

Checking the operation........................................................................................................................................24

Final checks ..........................................................................................................................................................24

Maintenance procedure .......................................................................................................................................24

Electrical diagram.................................................................................................................................................25

Operating incidents..............................................................................................................................................27

Spare parts - M 300 S - 300003201-002-F............................................................................................................28

11/2010 - 300003201-001- F M 300 S

Security Measures

• Installation must be carried out in accordance with current laws.

• Current safety and accident prevention regulations must be respected at all times.

• Burner assembly, start up, operation and maintenance (inspection, servicing, repair) must be carried out by qualified, properly trained

personnel.

• Only the manufacturer is authorised to undertake repair work on the electrotechnical parts, flame detection devices and other safety

equipment.

• Changes and modifications not specified in this document and which may cause serious malfunction to the burner are prohibited..

•All work, except for adjusting the burner, shall only be carried out after the burner has stopped and after the power supply has

been disconnected.

• We shall not accept any responsibility for any damage and disturbance arising from not following these instructions !

The flame tube temperature is high. The baffle temperature is high. Handle with care.

Important information

Handing over the system to the user

• When the system is being handed over to the user, the installation engineer shall draw particular attention to the actions that the user is

authorised to carry out (when the burner is on safety for commissioning the system) and to the actions and modifications that may only be

undertaken by qualified personnel.

• The user must ensure that only a qualified professional has maintained the burner.

• This document is an integral part of the burner. Please keep it carefully in the furnace room near to the appliance.

Installation maintenance

To get the most out of your burner and to avoid operating difficulties, make a a qualified technician carries out the following:

• Cleaning the combustion head.

• Replacing the fuel oil nozzle.

• Replacing the electrodes (If necessary).

• Checking the burner's operation.

• Checking and cleaning the boiler.

• Checking and cleaning the chimney.

• Checking and cleaning the new air heater input.

For wearing parts, see the list of spare parts at the end of these instructions.

Used symbols

Caution danger !

Risk of injury and damage to equipment.

Attention must be paid to the warnings on safety of persons and equipment.

Specific information. Information must be kept in mind to maintain comfort.

, , Assembly stage

1, 2, 3Markers

M 300 S 11/2010 - 300003201-001 - F

Burner description

1 Brief description

M 300 S range burners are compact fuel burners which meet standards on burners with air flow adjustment :

• They are delivered with cables connected.

• They are assembled onto the furnace with a sliding clamp.

• All of the parts are assembled on an easily accessible plate.

• The plate containing the parts is located for optimal maintenance.

• The flame is checked using a photo-resistant cell.

• Ignition is by electronic transformer.

• Insulation class : IP 21

Envisaged use

M 300 S range burners are designed to specifically operate with "hot water furnaces" for heating premises and domestic hot water.

Please contact us for other applications, industrial processes and specific applications.

Check for optimal compatibility with the burner equipment / furnace / flue in order to guarantee a low pollution operation. The layout and size

of the flue shall be in accordance with the existing directives and regulations.

11/2010 - 300003201-001- F M 300 S

2 Dimensions

Dimensions (in mm)

Possible drill holes in the fire box door

Leave a minimum space of 1.00 m behind the burner, free of any obstacles to allow for maintenance.

Burner Side (mm)

A B C D E F G

M 302-1 S 635 100 Æ200 - 100 - 120 150 Æ170

M 301-2 S / M 302-2 S 687 140 Æ230 - 120 - min. 130 170 Æ220

M 301-3 S / M 302-3 S 710 140 Æ260 - 120 - min. 130 170 Æ220

M 301-4 S / M 302-4 S 725 140 Æ270 - 120 - min. 130 170 Æ220

M 302-5 S 755 140 Æ210 - 120 - min. 130 170 Æ220

M 302-6 S 882 190 Æ340 190 120 142 min. 130 170 Æ220

M 300 S 11/2010 - 300003201-001 - F

3 Technical data

M301S

M302S

(1) Power at an altitude of 400 m and at a temperature of 20°C. Calorific power of fuel oil: LHV = 11.86 kWh/kg

(2) Fuel: domestic fuel (max viscosity 6 mm²/s to 20°C).

* min. Stage1 / min. Stage2 - max Stage2

**Separate power supply (See Electrical diagram).

Power curves according to the EN 267 standard (1) - M 301 S

Fire box counter pressure (mbar)

Burner M 301-2 S M 301-3 S M 301-4 S

Operation 1 stage 1 stage 1 stage

Nominal output [kW] (1)*77 - 166 130 - 202 184 - 261

Fuel flow [Kg/h] (2)*6.5 - 14 11 - 17 15.5 - 22

Power consumption [W] 360 550 550

Nominal power of the motor [W] 260 W -

2850 tr.min-1

380 W -

2850 tr.min-1

380 W -

2850 tr.min-1

Sound level at 1 m [dBA] 69 70 70

Net weight [kg] 21 21 21

Gross weight [kg] 24 24 24

Turbulance generator mark 234

Burner M 302-1 S M 302-2 S M 302-3 S M 302-4 S M 302-5 S M 302-6 S

Operation 2 stages 2 stages 2 stages 2 stages 2 stages 2 stages

Nominal output [kW] (1)*75/98 - 142 80/113 - 160 94/181 - 217 142/192 - 275 126/202 - 430 114/179 - 460

Fuel flow [Kg/h] (2)*6.3/8.2 - 12 6.7/9.9 - 13.5 7.9/15.3 - 18.3 12.0/16.2 - 23.2 10.6/17 - 36.3 9.6/15.1 - 38.8

Power consumption [W] 360 360 550 550 1000 1000

Nominal power of the motor [W] 260 W -

2850 tr.min-1

260 W -

2850 tr.min-1

380 W -

2850 tr.min-1

380 W -

2850 tr.min-1

650 W** -

2850 tr.min-1

650 W** -

2850 tr.min-1

Sound level at 1 m [dBA] 68 69 70 70 72 73

Net weight [kg] 22 22 22 22 30 30

Gross weight [kg] 25 25 25 25 33 33

Turbulance generator mark 123455

G<H

M 301-2 S M 301-3 S M 301-4 S

11/2010 - 300003201-001- F M 300 S

Power curves according to the EN 267 standard (1) - M 302 S

Fire box counter pressure (mbar)

(1) Power at an altitude of 400 m and at a temperature of 20°C. Calorific power of fuel oil: LHV = 11.86 kWh/kg .

Standard EN 267 Standard EN 267

For Belgium

G<HIJK L

M 302-1 S M 302-2 S M 302-3 S M 302-4 S M 302-5 S M 302-6 S M 302-6 S

M 300 S 11/2010 - 300003201-001 - F

4 Main parts

1Command and safety box 12 Turbulence generator

2Reset button 13 Flame tube

3Command box socket 14 Filler

4Ignition transformer 15 Contactor

5Turbulence generator adjustment screw 16 Air enclosure

6Flame display record 17 Housing

7Servomotor 18 Flame detection cell

8Part plate 19 Motor

9Filling line 20 Solenoid valves

10 Intermediate tube 21 Fuel pump

11 Ignition electrode

11/2010 - 300003201-001- F M 300 S

Fuel pump

It is a self aspirating geared pump which turns to the right(seen from above) :

- Includes input filter and fuel pressure regulator.

- It is adjusted using a dual tube system but this may be changed to a single tube system.

Carefuly empty the fuel pump during start up.

The single tube system is illegal in some countries. Please check existing legislation.

M 301 S

M 302-1 S / M 302-2 S / M 302-3 S / M 302-4 S

M 302-5 S / M 302-6 S

1Nozzle output

2Manometer measurement socket (Pressure)

3Vacuum gauge measurement socket (Depression)

4Setting the pressure pump (Stage1)

5Setting the pressure pump (Stage2) *

6Fuel aspiration

7Fuel return

8Solenoid valve speed 1

9Solenoid valve speed 2 *

* For M 302 S only

1Nozzle output

2Manometer measurement socket (Pressure)

3Vacuum gauge measurement socket (Depression)

4Setting the pressure pump (Stage1)

5Setting the pressure pump (Stage2)

6Fuel aspiration

7Fuel return + Internal diversion plug

8Solenoid valve speed 2

9Solenoid valve speed 1

Burner Pump type

M 301-2 S DANFOSS BFP 21 R3

M301-3S/M301-4S DANFOSS BFP 21 R5

M 302-1 S DANFOSS BFP 52 R3

M 302-2 S / M 302-3 S / M 302-4 S DANFOSS BFP 52 R5

M302-5S/M302-6S SUNTEC AT 265

Pump type BFP 21 R3 BFP 21 R5 BFP 52 R3 BFP 52 R5 AT 265

Ambient temperature (under the cover) 60°C 60°C 60°C 60°C max 70 °C

Manufacturer's pressure margin 7 - 20 bar 7 - 20 bar 7 - 25 bar 7 - 25 bar 8 - 25 bar

Max depression 0.45 bar 0.45 bar 0.45 bar 0.45 bar 0.45 bar

Max input pressure 2 bar 2 bar 2 bar 2 bar 2 bar

Max pump air flow at 10 bar  24 l/h  42 l/h  24 l/h 42 l/h -

Max pump air flow at 25 bar ----  65 l/h

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