Degelman 46/5700 Series Bedienungsanleitung

JOHN DEERE

6000 SERIES

OPERATOR MANUAL

& PARTS CATALOG

142019 v2.0

DEGELMAN INDUSTRIES LTD.

BOX 830-272 INDUSTRIAL DRIVE,

REGINA, SK, CANADA, S4P 3B1

FAX 306.543.2140 PH 306.543.4447

1.800.667.3545 DEGELMAN.COM

Record Serial Number:

...........................................................

QUICK GUIDE INDEX

Introduction 1

Safety 2

Operation 4

Transport & Storage 6

Troubleshooting 7

Maintenance 8

Blade Attachments 11

Blade Components 12

Main Frame and Brackets 13

Fit-up Arrangements 14

D-lock Quick-Tach 16

Mounting 17

Hydraulic Routing 18

Cylinders 20

Warranty 21

DEGELMAN INDUSTRIES LTD.

BOX 830-272 INDUSTRIAL DRIVE,

REGINA, SK, CANADA, S4P 3B1

FAX 306.543.2140 PH 306.543.4447

1.800.667.3545 DEGELMAN.COM

IMPORTANT:

READ MANUAL

-1-

142019 - 46/5700 Series (01-April-2008)

This manual has been designed to help you with

three extremely important issues: Operation, Safety,

and Maintenance. It is strongly recommended that

you read through the entire manual and review it

annually for:

• your own personal safety.

• the safety of others.

• helpful and effective operation

techniques.

• maintenance procedures.

• preventative maintenance.

Your authorized Degelman dealer can be

contacted for ordering any replacement parts,

decals, or manuals. Since many of our parts are

specially designed speciﬁcally for this dozer blade

we strongly recommend you always replace them

with genuine Degelman parts only.

This manual and its contents were current at the time

of its ﬁrst printing. To increase product performance

and operation, some part modiﬁcations and changes

may occur that are not reﬂected in this manual.

Note: The description “Right”or“Left” as used in this

manual is determined by the direction the tractor

will travel while in use (unless otherwise stated).

Degelman is proud to welcome you to our rapidly

increasing family of high quality and dependable

product owners. This product was designed and

built speciﬁcally for you, the customer. Through our

research and with your input and feedback, we

present to you our 46/5700 Series Dozer Blade.

Designed with durability, safety, and performance in

mind, this dozer blade is ready for years of quality

service. In order to help you keep your dozer blade

in top operating condition we have provided you

with this manual.

Your serial number is

found on the serial number plate.

It is important to record the serial and model

number of your dozer for proof of ownership and

for any required service or maintenance assistance.

Serial Number

Owner Name

Model

Purchase Date

Dealer Name

Address

Phone

The 46/5700 Dozer Blade consists of a dozer

blade connected to a pivot/main frame assembly.

Typically, this assembly mounts to a front hanger

bracket along with side or rear axle brackets that

are bolted securely onto the frame of your tractor.

The blade is attachable/detachable with a simple

D-lock mounting system and hydraulic hook-up.

The 46/5700 Blade has two hydraulically controlled

ranges of motion – lift & angle.

Lift Angle

WELCOME PROOF OF OWNERSHIP

ABOUT THIS MANUAL

DESCRIPTION

Introduction

Left

Side

Right

Side

Serial Number Plate

-2-

142019 - 46/5700 Series (01-April-2008)

Safety

Why is SAFETY

important to YOU?

3 BIG Reasons:

• Accidents Can Disable and Kill

• Accidents Are Costly

• Accidents Can Be Avoided

. . . for your own safety and that of others!

- If you are not familiar with basic agriculture &

industrial safety, you must get training.

- Owners of equipment must give operating

instructions to other operators such as family

members or a hired hand.

- Making any design changes to equipment could

cause a hazard, damage your machine & void

your warranty.

YOU are responsible for the SAFE operation and

maintenance of your Degelman implement. YOU

must ensure that you and anyone else who is going

to operate, maintain, or work around the machine

be familiar with the operating and maintenance

procedures, and related SAFETY information

contained in this manual. This manual will take you

step-by-step through your working day and will

alert you to good safety practices that should be

adhered to while operating this equipment.

Remember, YOU are the key to safety. Good

safety practices not only protect you, but also

the people around you. Make these practices a

working part of your safety program. Be certain

that EVERYONE operating this equipment is familiar

with the recommended operating and maintenance

procedures and follows all the safety precautions.

Most accidents can be prevented. Do not risk injury

or death by ignoring good safety practices.

• Owners must give operating instructions to

operators or employees before allowing them to

operate the unit, and at least annually thereafter

per OSHA regulation 1928.57.

• The most important safety device on this

equipment is a SAFE operator. It is the operator’s

responsibility to read and understand ALL Safety

and Operating instructions in the manual and to

follow these. All accidents can be avoided!

• A person who has not read and understood ALL

operating and safety instructions is not qualiﬁed

to operate the machine. An untrained operator

exposes himself and bystanders to possible

serious injury or death.

• Do not modify the equipment in any way.

Unauthorized modiﬁcation may impair the

function and/or safety and could affect the life of

the equipment.

DANGER: Indicates an imminently hazardous situation

that, if not avoided, WILL result in death or serious injury

if proper precautions are not taken.

WARNING: Indicates a potentially hazardous situation

that, if not avoided, COULD result in death or serious

injury if proper precautions are not taken.

CAUTION: Indicates a potentially hazardous situation

that, if not avoided, MAY result in minor or moderate

injury if proper practices are not taken, or, serves as a

reminder to follow appropriate safety practices.

Note the use of the Signal Words: DANGER, WARNING,

and CAUTION with the safety messages. The appropriate

Signal Word has been selected using the following

guidelines:

SIGNAL WORDS

The Safety Alert Symbol identiﬁes important safety

messages applied to the dozer blade and in this

manual. When you see this symbol, be alert to the

possibility of injury or death. Follow the

instructions provided on the safety messages.

The Safety Alert Symbol means:

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

SAFETY ALERT SYMBOL

YOU are RESPONSIBLE

-3-

142019 - 46/5700 Series (01-April-2008)

Wear Protective Equipment

Note: Before working on machine, always turn

tractor off, set controls in neutral, and remove

ignition key.

• Wear proper safety equipment such

as safety glasses and shoes, hearing

protection, hard

hats, or any other

appropriate items

to prevent injury.

• Loss of hearing or hearing impairment may result

from prolonged exposure to loud noise. Wear

suitable hearing protective devices such as

earmuffs or earplugs to protect your hearing.

• Safely operating this equipment requires the full

attention of the operator. Do not wear radio or

music headphones, or talk on your phone while

operating this machine. Never operate while

under the inﬂuence of alcohol or drugs or allow

anyone under the inﬂuence to operate the tractor.

Doctor

Ambulance

Hospital

Fire Department

Prepare for Emergencies

• Keep a ﬁrst aid kit and

ﬁre extinguisher handy.

• Keep emergency numbers

for doctor, hospital, ambulance, and

ﬁre department near your phone.

HYDRAULIC

• Keep all parts clean.

• Replace worn or damaged parts.

• Don’t try any makeshift repairs.

• Before operating check that everything is tight and

not broken.

• Wear gloves and eye protection when searching

for leaks. Use a piece of wood or cardboard but

not your hand. High pressure oil will penetrate

your skin. If that happens you risk serious injury.

BLADE

• Lower blade to the ground when not in use.

• Keep clear of blade when tractor is running.

• Keep hands & feet away from under blade.

• Turn engine off when hooking up hydraulics and

engaging DLOCK during mounting or dismounting.

TRANSPORTING

• Lift blade up then hold with safety chain.

• Make sure SMV sign & reﬂectors are clean.

• Use your hazard lights.

GENERAL SAFETY

1. Read and understand the Operator's Manual

and all safety signs before using. Review safety

related items with all operators annually.

2. Lower blade to ground, stop tractor engine,

place all controls in neutral, set park brake and

remove ignition key before servicing, adjusting

or repairing.

3. Keep hands, feet, hair and clothing away from

all moving and/or rotating parts.

4. DO NOT allow riders on the machine or tractor

during operation or transporting.

5. Clear the area of all bystanders, especially

children, before starting.

6. DO NOT operate machine on steep side hills or

slopes.

7. Be careful when working around or maintaining

a high-pressure hydraulic system. Ensure all

components are tight and in good repair before

starting.

8. Clean all reﬂectors, lights and the SMV sign

before transporting on a highway or public

road. Be sure to check with local highway

authorities and comply with their lighting

requirements.

9. Stay well back from machine when operating.

Keep others away.

10. DO NOT operate the Dozer without an

adequate amount of rear wheel ballast.

Safety

-4-

142019 - 46/5700 Series (01-April-2008)

Operation

TO THE NEW OPERATOR OR OWNER

The Degelman Dozer Blade is a push type tractor

attachment designed primarily for excavating,

levelling and ﬁlling of dirt, snow and silage.

It is the owners or operators responsibility to read

this manual carefully to learn how to operate

the machine safely and how to set it to provide

maximum efﬁciency. Safety is everyone’s business.

By following safe operating practices, a safe

environment is provided for the operator and

bystanders.

The manual will take you step-by-step through

your working day. By following the operating

instructions in conjunction with a good

maintenance program your machine will provide

many years of trouble-free service.

BREAK-IN

Although there are no operational restrictions on

the Dozer Blade when it is new, there are some

mechanical checks that must be done to ensure

the long term integrity of the unit. When using the

machine for the ﬁrst time, follow this procedure:

A. Before using:

1. Read Operator's Manual.

2. Lubricate all points shown in the

Maintenance Section.

3. Check all bolt tightness.

B. After operating for 2 hours:

1. Check all hardware.

2. Check all hardware tightness.

3. Check all hydraulic system connections.

Tighten if any are leaking.

C. After operating 10 hours:

1. Repeat Step B.

2. Go to the service schedule as outlined in the

Maintenance Section.

TRACTOR PREPARATION

1. Wheel Spacing

Important: To avoid possible damage from

over stressing tractor axles, use no tire combination

which results in overall width greater than the

width of the angle blade.

Important: Before beginning operation, turn

the wheel fully to the right and left to be sure there

is sufﬁcient clearance between the tires and the

angling cylinders. If necessary, move the wheels

to a wider setting to provide clearance. See your

Tractor Operator's Manual.

2. Rear Wheel Weight and Tire Inﬂation:

Add necessary rear end weights for efﬁcient

operation and safety. Any of the cast-iron weights

recommended for your tractor or liquid in the tires,

may be used for necessary ballast. Be sure the

weight is distributed equally on each rear wheel.

Inﬂate front and rear tires to proper pressure as

recommended in the Tractor Operator’s Manual for

heavy front-mounted implements.

3. Checking Hydraulic Oil Level:

Check the oil level in the tractor hydraulic system

daily. Refer to your tractor operator's Manual for

Instructions. Keep the oil supply up to the proper

level. Before checking oil supply, fully extend

and retract angle and lift cylinders 3 - 4 times and

return the blade to the ground.

PRINCIPLES OF OPERATION

The dozer blade consists of a blade/cutting edge

unit attached to a pivot-main frame combination

suspended from the tractor by the front hanger

and side or axle brackets. By driving the tractor

forward with the blade either straight ahead or

angled, and allowing the cutting edge to run just

under the ground surface - dirt, silage or snow is

relocated as desired.

ATTACHING THE DOZER BLADE

NOTE: Please refer to the assembly section of this

manual - for full instructions for attaching your

speciﬁc tractor and blade model.

BLEEDING THE HYDRAULICS

Before beginning operation, bleed the hydraulic

system to remove any air. To do this, cycle the

hydraulics several times by holding the cylinder

fully extended for several seconds. This will cause

any trapped air to be purged from cylinder.

COLD WEATHER OPERATION

To assure smooth operation in cold weather, cycle

the cylinders several times to warm the oil in the

hydraulic system.

-5-

142019 - 46/5700 Series (01-April-2008)

Operation

ANGLING DOZER BLADE

The dozer blade can be hydraulically angled

approximately 18° to the right or left by operating

the proper tractor remote cylinder lever. In the

angled position, the dozer blade can be used

for backﬁlling trenches, side-casting into ditches,

levelling and grading.

A dual relief valve is incorporated to protect

the hydraulic angling system when the blade is

overloaded. (This valve will bypass the hydraulic

ﬂuid and diminish the degrees that the blade was

initially angled.)

Important: To avoid damage to tractor or

blade, the hydraulic system must be hooked up

properly including line to hydraulic tank drain.

FLOATING THE DOZER BLADE

Here are some the things you can do with your

hydraulic system in ﬂoat position:

• Skim the top of pavement

• Run on the skid shoes

• Back drag

By placing the remote cylinder operating lever for

the lift function in ﬂoat position, the blade may be

used to smooth an area by running the tractor in

reverse (refer to Tractor Operator's Manual). On

moderate grades, the tractor can be driven up

the slope and the blade dropped down for back-

dragging. It may also be used to push dirt or snow

on pavement or other smooth surfaces.

OPERATOR’S RESPONSIBILITY

Every operator should read this manual and

be instructed in safe operating procedures. An

untrained operator is not qualiﬁed to operate this

machine and could place themselves or bystanders

in danger.

OPERATING SPEED

For normal operation, operate the tractor at a

comfortable or manufacturer recommended speed.

When operating over rough terrain or limited to

space, reduce engine speed. The actual forward

speed will be determined by tractor horsepower,

land density and depth of cut.

Experience will teach you the most efﬁcient operating

speed, but as a rule 3-4 MPH (5-7 km/h) is a normal

operating range.

DEPTH/SKID SHOES

Soft uneven ground

• Skid shoe low

• Blade high

Hard even ground

• Skid shoe high

• Blade low

Skid Shoe

High

Skid Shoe

Low

Blade

Low

Blade

High

BLADE DEPTH

Gauge the depth of cut to push the most material

possible without losing speed through spinning

the wheels or slowing the tractor engine. Do this

by setting the depth shoes, and by regulating the

depth for the blade height with the lifting cylinder

operating lever.

The distance the material is pushed should be kept

to a minimum. Dig and cut the material downgrade

whenever possible.

PRE-OPERATION CHECKLIST

Efﬁcient and safe operation of the Dozer Blade

requires that each operator reads and understands

the operating procedures and all related safety

procedures outlined in this manual.

Before Using for the FIRST Time

• Lubricate all points

• Torque all hardware to correct setting

• Check hardware torque & hydraulics

after the ﬁrst 2 hrs & again after 10 hrs.

Before Using EVERY Time

Check: • If all points lubricated

• All components attached securely

• Condition of cutting edge

• Depth/skid shoe wear

• Hydraulics:

- Tractor’s oil reservoir

- Condition of hoses, lines & ﬁttings

-6-

142019 - 46/5700 Series (01-April-2008)

TRANSPORTING

Follow this procedure when preparing to transport:

1. Clear the area of bystanders, especially small

children, before converting into transport

conﬁguration.

2. Operate the lift hydraulics to raise the blade fully

and install a certiﬁed safety chain to secure it.

3. Clean the SMV sign, lights and reﬂectors.

4. Maintain a safe speed. Slow down when

cornering and on rough roads.

5. Slow down and pull off to the side of the road

when meeting other trafﬁc.

6. Use hazard ﬂashers on tractor unless prohibited

by law.

Transport & Storage

TRANSPORT SAFETY

• Read and understand ALL the information in the

Operator's Manual regarding procedures and

SAFETY when operating the machine in the ﬁeld/

yard or on the road.

• Check with local authorities regarding machine

transport on public roads. Obey all applicable

laws and regulations.

• Always travel at a safe speed. Use caution when

making corners or meeting trafﬁc.

• Make sure the SMV (Slow Moving Vehicle)

emblem and all the lights and reﬂectors that are

required by the local highway and transport

authorities are in place, are clean and can be

seen clearly by all overtaking and oncoming

trafﬁc.

• Keep to the right and yield the right-of-way to

allow faster trafﬁc to pass. Drive on the shoulder,

if permitted by law.

• Always use hazard warning ﬂashers on tractor

when transporting, unless prohibited by law.

STORAGE

After the season's use, completely inspect all major

systems of the machine. Repair or replace any worn

or damaged components to prevent unnecessary

down time at the beginning of next season.

Since the unit can be used in extremely adverse

conditions during the season, the machine should be

carefully prepared for storage to ensure that all dirt,

mud, debris and moisture has been removed.

Follow this procedure when preparing to store:

1. Wash the entire machine thoroughly using a water

hose or pressure washer to remove all dirt, mud,

debris or residue.

2. Inspect all parts to see if anything has become

entangled in them. Remove the entangled

material.

3. Lubricate all grease ﬁttings to remove any

moisture.

4. Inspect all hydraulic hoses, ﬁttings, lines and

couplers. Tighten any loose ﬁttings. Replace any

hose that is badly cut, nicked or abraded or is

separating from the crimped end of the ﬁtting.

5. Touch up all paint nicks and scratches to prevent

rusting.

6. Oil the exposed rams on the hydraulic cylinder to

prevent rusting.

7. Select an area that is dry, level and free of debris.

STORAGE SAFETY

• Store unit in an area away from human activity.

• Do not permit children to play near the stored unit.

Dieses Handbuch passt für folgende Modelle

Andere Degelman Industrieanlagen Handbücher

Degelman

Degelman Onepass Gebrauchs- und Pflegehandbuch

Beliebte Industrieanlagen Handbücher anderer Marken

ABB

ABB Unifix AD Handbuch

Mark 7

Mark 7 Evolution Bedienungsanleitung

Husky

Husky HyPET Bedienungsanleitung

bora

bora PM-1800 Bedienungsanleitung

Grizzly

Grizzly T32428 Bedienungsanleitung

Siemens

Siemens 8MF1 Series Bedienungsanleitung

ABB

ABB HT610965 Bedienungsanleitung

ABB

ABB SafeLink Bedienungsanleitung

Phoenix

Phoenix PHX-150 Bedienungsanleitung

ABB

ABB A165-L32 Bedienungsanleitung

ABB

ABB HT842936 Bedienungsanleitung

Hermetica

Hermetica 10 Series Bedienungsanleitung

HORNER

HORNER OEE Solution Bedienungsanleitung

Hammerhead

Hammerhead HG375 Bedienungsanleitung

SCHUNK

SCHUNK VERO-S NSE-A3 138 Gebrauchsanweisung

ABB

ABB HT566657 Bedienungsanleitung

Webasto

Webasto GSE CAN Bedienungsanleitung

ABB

ABB HT614003 Bedienungsanleitung