Dekema AUSTROMAT 624 Bedienungsanleitung

Operating Instructions

AUSTROMAT®624 / 644

Version 01/2012

DEKEMA Dental-Keramiköfen GmbH

Industriestrasse 22

D-83395 Freilassing

Tel. +49-8654-4639-0

Fax +49-8654-66195

E-mail: [email protected]

Website: www.dekema.com

This document may not be passed on and copied and its contents may not be used or disclosed

without the express permission of DEKEMA Dental-Keramiköfen GmbH. We retain the right to

assert damages upon the violation of this provision. All rights retained, especially when a patent

has been granted or a utility model has been registered.

Exclusion of liability

Although we have reviewed the contents of this document to determine its correspondence with

the described hardware and software, some differences may exist. We assume no liability for

complete agreement. The information in this document is regularly reviewed. The necessary

corrections appear in subsequent editions.

We reserve the right to make changes

AUSTROMAT®624 / 644 Table Of Contents

Operating Instructions (Version 01/2012) 3

Table Of Contents

1. Usage, data ............................................................... 9

1.1. Introduction ..................................................................................................... 9

1.2. Proper use .....................................................................................................10

1.3. Scope of delivery .......................................................................................... 11

1.4. Name plate

..................................................................................................... 12

1.5. Technical data

............................................................................................... 13

1.6. Ambient conditions....................................................................................... 15

2. Safety....................................................................... 16

2.1. This section must be read!........................................................................... 16

2.2. Organization of the safety instructions ...................................................... 17

2.3. General safety regulations ........................................................................... 18

2.3.1. Operating instructions...................................................................................................18

2.3.2. Operation......................................................................................................................19

2.3.3. Maintenance and Service.............................................................................................20

2.3.4. Disposal ........................................................................................................................20

2.4. Risks .............................................................................................................. 21

2.5. Access rights ................................................................................................ 23

3. Design and functionality........................................... 24

3.1. Front of system ............................................................................................. 24

3.2. Touchscreen and function keys .................................................................. 25

3.2.1. Touchscreen.................................................................................................................25

3.2.2. Function keys ...............................................................................................................26

3.3. Rear of device ...............................................................................................27

Table Of Contents AUSTROMAT®624 / 644

4 Operating Instructions (Version 01/2012)

4. Start-up .................................................................... 28

4.1. Unpacking and setting up ............................................................................ 28

4.2. Requirements at the setup site....................................................................29

4.3. First Startup................................................................................................... 30

4.3.1. Procedure .................................................................................................................... 30

4.3.2. Installation assistant (optional) .................................................................................... 31

4.4. Connect the firing oven to the network (optional) ..................................... 32

4.4.1. Determine the IP address ............................................................................................ 32

4.4.2. Setting up the operation of the firing furnace using a browser .................................... 33

4.4.3. Setting up the operation of the firing furnace using a VNC program........................... 34

4.4.4. Set up a permanent IP address for the firing furnace.................................................. 35

4.4.5. Specify authorizations.................................................................................................. 36

4.4.6. Specifying access through a browser or a VNC program............................................ 36

4.5. Connect the firing furnace to an individual PC (optional)......................... 37

4.5.1. Setting up the operation of the firing furnace using a browser .................................... 37

4.5.2. Operating the firing furnace using a VNC program ..................................................... 38

4.5.3. Selecting access through a browser or a VNC program ............................................. 39

5. User interface .......................................................... 40

5.1. Basic information.......................................................................................... 40

5.1.1. Terms ........................................................................................................................... 40

5.1.2. Screen elements .......................................................................................................... 41

5.1.3. Numeric screen keyboard ............................................................................................ 42

5.1.4. Alphanumeric keyboard window .................................................................................. 43

5.1.5. Keyboard window for the classic editor ....................................................................... 44

5.2. Screen display............................................................................................... 45

5.3. Program Manager ......................................................................................... 46

5.4. Program display ............................................................................................ 49

5.4.1. Easy programs............................................................................................................. 49

5.4.2. Professional programs ................................................................................................. 51

5.4.3. Classic programs ......................................................................................................... 52

5.4.4. Pressing programs (only 644)...................................................................................... 54

5.4.5. Graphic program displays ............................................................................................ 56

5.4.6. Images ......................................................................................................................... 57

AUSTROMAT®624 / 644 Table Of Contents

Operating Instructions (Version 01/2012) 5

5.5. Program sequence........................................................................................ 59

5.5.1. Easy programs .............................................................................................................61

5.5.2. Professional programs..................................................................................................62

5.5.3. Classic programs..........................................................................................................63

5.5.4. Pressing programs (only 644) ......................................................................................63

5.5.5. Sleep mode (long-term ready mode)............................................................................64

5.6. Program editor .............................................................................................. 65

5.6.1. Editing easy programs..................................................................................................66

5.6.2. Editing professional programs......................................................................................68

5.6.3. Editing classic programs...............................................................................................70

5.6.4. Editing pressing programs (only 644)...........................................................................73

5.6.5. Creating a new program ............................................................................................... 75

5.6.6. Programming Suggestions ...........................................................................................76

5.7. Setup menu ................................................................................................... 77

5.7.1. System control functions ..............................................................................................80

5.7.1.1. Units..............................................................................................................................80

5.7.1.2. Language......................................................................................................................81

5.7.1.3. Date/time ......................................................................................................................82

5.7.1.4. Screen settings.............................................................................................................83

5.7.1.5. Network (optional) ........................................................................................................84

5.7.1.6. General code ................................................................................................................85

5.7.2. System setting functions...............................................................................................87

5.7.2.1. Furnace ID....................................................................................................................87

5.7.2.2. Acoustic signal..............................................................................................................89

5.7.2.3. Drying temperature.......................................................................................................90

5.7.2.4. Heating settings............................................................................................................91

5.7.2.5. Long-term readiness.....................................................................................................91

5.7.2.6. Lift settings ...................................................................................................................92

5.7.3. Maintenance programs.................................................................................................93

5.7.3.1. Check program .............................................................................................................93

5.7.3.2. Cleaning firing...............................................................................................................94

5.7.3.3. Temperature calibration................................................................................................95

5.7.3.4. Seal test........................................................................................................................96

5.7.3.5. Transport safety lock ....................................................................................................97

5.7.4. Data recording and transfer..........................................................................................98

5.7.4.1. Printer ...........................................................................................................................98

5.7.4.2. Quality management (optional) ....................................................................................99

5.7.4.3. Diagnostic data...........................................................................................................100

Table Of Contents AUSTROMAT®624 / 644

6 Operating Instructions (Version 01/2012)

5.7.4.4. Login data (optional) .................................................................................................. 101

5.7.4.5. Backup / Recovery..................................................................................................... 102

5.7.4.6. FTP Server Login (optional)....................................................................................... 104

6. Operation ............................................................... 106

6.1. Turning on and off ......................................................................................106

6.2. Mounting and removing a firing object..................................................... 107

6.3. Select programs and start them ................................................................ 108

6.3.1. With the touchscreen ................................................................................................. 108

6.3.2. With web interface (optional) ..................................................................................... 108

6.3.3. With VNC program (optional).................................................................................... 109

6.3.4. Operating layout for the menu control ....................................................................... 110

6.4. Program end ................................................................................................ 111

6.5. Some practical tips

..................................................................................... 112

6.5.1. General operation of the furnace ............................................................................... 112

6.5.2. Heating element......................................................................................................... 112

6.5.3. Thermocouple temperature calibration ...................................................................... 112

6.5.4. Programming and program steps .............................................................................. 113

6.5.5. Firing programs.......................................................................................................... 113

6.6. Backing up and restoring firing programs ............................................... 114

6.6.1. Backup with a USB stick ............................................................................................ 114

6.6.2. Restore data with a USB stick ................................................................................... 116

6.7. Backing up and restoring data .................................................................. 119

6.8. Loading and saving sets

............................................................................ 120

6.8.1. Download set from the internal memory .................................................................... 120

6.8.2. Load set from a USB stick ......................................................................................... 120

6.8.3. Load a set from an FTP server (optional) .................................................................. 121

6.8.4. Download set from the Internet (optional).................................................................. 121

6.8.5. Internally save set ...................................................................................................... 123

6.8.6. Saving a set on a USB stick ...................................................................................... 123

6.8.7. Save a set on an FTP server (optional) ..................................................................... 123

6.9. Access the firing furnace via FTP (optional) ............................................ 124

6.10. Quality assurance (optional)...................................................................... 127

6.10.1. QM logs...................................................................................................................... 127

AUSTROMAT®624 / 644 Table Of Contents

Operating Instructions (Version 01/2012) 7

6.10.2. X-Dream (optional) .....................................................................................................128

6.10.3. OPC (optional)............................................................................................................128

7. Maintenance and Service ...................................... 129

7.1. Care ..............................................................................................................129

7.2. Calibrate temperature................................................................................. 130

7.3. Check program

............................................................................................ 132

7.4. Change the heating element ...................................................................... 133

7.5. Enable software options............................................................................. 134

7.6. Software update .......................................................................................... 137

7.7. Service and Transport ................................................................................ 138

8. Storage and disposal ............................................. 139

8.1. Storage.........................................................................................................139

8.2. Disposal ....................................................................................................... 140

8.2.1. Personnel qualifications..............................................................................................140

8.2.2. Legal guidelines..........................................................................................................140

8.2.3. Disposal: Electrical and electronic materials..............................................................141

8.2.4. Disposal: Other assemblies and components............................................................141

9. Appendix................................................................ 142

9.1. Pressures (only 644) ................................................................................... 142

9.2. Vacuum Table

.............................................................................................. 143

9.3. Heating speed ............................................................................................. 144

9.4. Safety data sheets ...................................................................................... 144

9.4.1. "Kerform" safety data sheet........................................................................................145

10. Index ...................................................................... 153

Table Of Contents AUSTROMAT®624 / 644

8 Operating Instructions (Version 01/2012)

AUSTROMAT®624 / 644 1. Usage, data

Operating Instructions (Version 01/2012) 9

1. Usage, data

1.1. Introduction

Dear customer,

You are in possession of a new, exceptional AUSTROMAT®firing furnace.

DEKEMA’s many years of experience in the field of firing furnace construction have gone into

this equipment ensuring a very high level of quality, and exceptional performance and reliability.

In order to take full advantage of the possibilities that your firing furnace offers and obtain

superior results, we would like to ask you to spend a little time studying these operating

instructions.

•The technical data and description of the usage of the firing oven can be found in section 1

Usage, data.

•Before you start using the firing furnace, it is essential that you read 2 Safety to prevent

personal injury and property damage.

•Section 3 Design and functionality provides a short description of the firing furnace.

•How to set up and start the firing furnace is described in section 4 Start-up. Here you will

find how to connect the firing furnace to a network or an individual computer.

•The menu control of the firing furnace is described in detail in section 5 User interface.

•The operation of the firing furnace is explained in section 6 Operation, from the first steps in

to the creation of firing programs. Practical examples and tips will help you identify the

sources of troubles and assist you in eliminating them.

•Follow the suggestions for the service and maintenance of the device in section 7

Maintenance and Service.

•Finally, the index enables you to quickly find specific functions or commands.

Fig. 1-1 AUSTROMAT®644 (left) and 624 (right)

1. Usage, data AUSTROMAT®624 / 644

10 Operating Instructions (Version 01/2012)

1.2. Proper use

The AUSTROMAT®firing furnace was designed for firing and pressing (only the press) dental

ceramic objects with and without a vacuum. In every task that you perform with the firing

furnace, observe the safety instructions in the section Safety.

Every use that goes beyond these instructions is held to be improper and can cause personal

injury or property damage. We assume no guarantee when the device is improperly used

handled or not used according to instructions. DEKEMA assumes no liability for damages that

are thereby incurred.

In particular, materials may not be heated that may trigger explosions, implosions and

hazardous or hazardous or flammable gases.

Proper use also includes the following:

•Read and following these instructions for use,

•Observe the technical data (see section 1.5),

•Perform service tasks in a timely manner. (see section 7).

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Dekema Ofen Handbücher

Dekema

Dekema Austromat D4 Bedienungsanleitung

Beliebte Ofen Handbücher anderer Marken

Armstrong

Armstrong EG7H SERIES Bedienungsanleitung

Payne

Payne PG92ESA Leitfaden

SUPREME

SUPREME FEM10-M2301CM-A Montageanleitung

Ingersoll-Rand

Ingersoll-Rand S9V2B080D4VSAC/D Montageanleitung

Johnson Controls

Johnson Controls TM9T Leitfaden

Fluke

Fluke 9118A Bedienungsanleitung

Lennox

Lennox EL195UHE Elite Series Installations- und Betriebshandbuch

Intertherm

Intertherm M7RL Series Bedienungsanleitung

HDG

HDG Pelletmaster 15 Bedienungsanleitung

Pinnacle

Pinnacle Aero Bella AB-716C-QH Handbuch

Nortek

Nortek MG2S Series Bedienungsanleitung

VERDER

VERDER CARBOLITE GERO ABF 8/28 Handbuch

Goodman

Goodman GMV9 Handbuch

SUPREME

SUPREME SUP10-M2301C Montageanleitung

Dettson

Dettson AMT400B34-SM1PMA Montageanleitung

Evcon

Evcon DGD 60 MBH Bedienungsanleitung

Trane

Trane S8B1A026M2PSAB Montageanleitung

Hart Sceintific

Hart Sceintific 9113 Bedienungsanleitung