Dekker DVW Series Bedienungsanleitung
Operation
Manual
DEKKER Controller
Programmable Logic Controller (PLC)
Part No. 9983-0000-E02 September 2019
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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DEKKER
C
ONTROLLER
OPERATION MANUAL
TABLE OF CONTENTS
CUSTOMER SERVICE 4
C
ONTACT INFORMATION
4
O
RDER
I
NFORMATION
4
INTRODUCTION 5
DEKKER CONTROLLER KEYPAD 5
BATTERY 6
CONTROLER INPUT/OUTPUT LAYOUT 7
CURRENT INPUT/OUTPUT ASSI NMENTS 8
I
NPUTS
8
O
UTPUTS
8
ENTERIN PASSWORD 9
CHAN IN VACUUM UNITS 10
CHAN IN VACUUM CUTIN AND CUTOUT 12
MULTIMACHINE SETUP 13
TEMPERATURE WARNIN S AND FAULTS 13
SETTIN DATE AND TIME 14
ENTERIN KEYCODES 15
COOLIN FAN 16
ROTATION 17
MANUAL ROTATION 17
SCAVEN ER OUTPUT 18
FAULTS AND FAULT LO 19
AUTOSTART 20
MAINTENANCE SCHEDULES 21
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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RESETTIN MAINTENANCE SCHEDULE HOURS 24
DP INLET 25
REMOTE START STOP 25
NETWORK OPTIONS 26
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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CUSTOMER SERVICE
Contact information
935 SOUTH WOODLAND AVENUE, MICHIGAN CITY, IN 46360-5672
TEL.: 219-861-0661 – FAX: 219-861-0662 – TOLL-FREE: 888-925-5444
Bus. Hours: 7:30 a.m. – 4:30 p.m. CST
Website: www.DEKKERvacuum.com
Order Information
When calling for service, parts or system information always have the pump or system model number and
serial number(s) ready. Refer to the bill of lading, the gold-colored system information plate attached to the
system (see image below), or the white label on the inner door of the control panel (see image below).
Control panel nameplate label
Parts should be purchased from the nearest authorized DEKKER Vacuum Technologies, Inc. (hereafter
referred to as DEKKER) representative (visit www.dekkervacuum.com to find a distributor near you via the
Distributor Locator) or from the vacuum pump system supplier. If, for any reason parts, cannot be obtained in
this manner, contact the factory directly.
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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INTRODUCTION
The Dekker Controller provides for system control as well as monitoring of system status. Service functions
include display of spare parts list, maintenance schedules, service history, and logging of fault conditions.
The Dekker Controller includes a 4-line large-font LCD (Liquid Crystal Display), a durable Lexan membrane
keypad, and multiple status LEDs. Communication between controllers is via RS-485 for multimachine systems.
An Ethernet port provides for remote monitoring and control via TCP IP protocols and can be enhanced with
the use of Dekker’s OnDek Software (optional and purchased separately as Item# 9985-2000-000).
Input Output (I O) includes 9 digital (24VDC) inputs and 7 dry relay contact outputs. Analog I O includes 2
RTD (Resistance Temperature Detectors) inputs, four 0-10VDC 4-20mA inputs, one 0-10VDC output, and
one 4-20mA output. Power input to the controller is 24VDC.
DEKKER CONTROLLER KEYPAD
The Dekker Controller text display, buttons, and LEDs are described below.
4 line LCD Display
UP/DOWN arrow button is used to navigate menus and change values for setpoints, real-time clock,
vacuum units, and temperature units.
ENTER button is used to select menu items, menus and values.
HAND/AUTO LED is used to identify the run status of the system. Orange = Hand (manual
operation). Green = Auto.
HAND/AUTO button is used to alternate between Hand (manual operation) and Auto mode.
POWER ON LED is used to indicate if the controller power is on. Red = Controller power is
on.
POWER button is used to turn the controller on and off.
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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ON LED is used to display if the system is running or in standby mode. Green =
System is either running or in Standby mode.
ON button is used to start the system.
OFF button is used to stop the system.
OFF LED is used to display if the system is stopped. Red = System is stopped.
RUN STATUS LED is used to display the current run status. Green = System is
running. Orange = System is in Standby or Auto mode. Red = System is stopped.
RESET button is used to reset faults. Note: Fault condition must be cleared before the Reset
button will reset the fault.
LO button is used to access the Fault History Log menu.
MAINTENANCE button (MAIN) is used to access menu for the Spare Parts List, Maintenance
Schedule and Service History.
PRO RAM button (PROG) is used to access the Programming menu for Setpoints,
Clock, Vacuum Units, Temperature Units and other keycode options that are
purchased after the original sale (such as hi or low-level switches, backpressure, etc).
ESCAPE button (ESC) is used to return to the Run Standby Stopped screen.
BATTERY
The Dekker Controller may be shipped with a battery protector placed between the battery clip and the
surface of the battery, it may be a rubber sleeve around the clip or a small plastic insulator between the
clip and battery. This must be removed before applying power to the controller. If not removed the
controller will not retain Date, Time and other values that are written to the controller for setup. The
controller cannot be flashed with new firmware until this is removed. To remove, use a pair of needle
nose pliers and pull from clip.
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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CONTROLER INPUT/OUTPUT LAYOUT
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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CURRENT INPUT/OUTPUT ASSI NMENTS
Inputs
Digital Inputs Analog Inputs RTD Inputs
E-Stop Vacuum RTD1 – Aux Temp
Overloads Backpressure RTD2 – Discharge Temp
Aux Contact Vac Pump Circ Pump Pressure
Low Fluid Level Diff Pressure
High Fluid Level
Remote Start
Remote Stop
Circ Pump Overload
External Warning
Note: Analog input 4 is a 0-15 psia transducer used in conjunction with Analog input 1 transducer to measure
the difference in vacuum across an inlet filter.
Outputs
Relay Outputs
C1 NO = Vac Pump Motor Starter
C2 NO = Local Lag Light
C3 NO = Horn Output
C4 NO = Remote Lag Light
C5 NO = All Fault Out
C6 NO = Scavenger Valve Out
C7 NO = Cooling Fan
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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ENTERIN PASSWORD
The Dekker Controller provides password protected settings and variables. To access these protected areas, a
password needs to be entered.
Press and hold the ESC button until Password 0 appears at the bottom of the screen.
Press the MAINT button twice, which enters the password 33, and then press ENTER. You now have access to
change the Controller settings.
To restore Basic Access, press and hold the ESCAPE (ESC) button for two seconds. The screen will display the
words Access Locked. Basic Access is also restored upon powering the controller off and on. If the DEKKER
Controller has no activity (no buttons pushed) for 5 minutes, it will default back to Basic Access.
DEKKER Vacuum Technologies, Inc. Part No. 9983-0000-E02 September 2019
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CHAN IN VACUUM UNITS
Enter Password
If the system is STOPPED or RUNNING press the PROG button once to view the Setpoints screen. If HgV is
already set for vacuum units, you will see VAC CUTIN and VAC CUTOUTt in HgV units.
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