Delta BLD-E1 Series Bedienungsanleitung

Preface

Thank you for choosing DELTA’s multi-function BLD-E1 Series. The BLD-E1 Series is manufactured

with high-quality components and materials and incorporate the latest microprocessor technology

available.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the brushless DC motor drive. To guarantee safe operation of the equipment, read

the following safety guidelines before connecting power to the brushless DC motor drive. Keep this

operating manual at hand and distribute to all users for reference.+

To ensure the safety of operators and equipment, only qualified personnel familiar with brushless DC

motor drive are to do installation, trial run and parameter setting. Always read this manual thoroughly

before using BLD-E1 series, especially the WARNING, DANGER and CAUTION notes. Failure to

comply may result in personal injury and equipment damage. If you have any question, please

contact your dealer.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER!

1. DC input power must be disconnected before any wiring to the brushless DC motor drive is

made.

2. There are highly sensitive MOS components on the printed circuit boards. These components

are especially sensitive to static electricity. To prevent damage to these components, do not

touch these components or the circuit boards with metal objects or your bare hands.

3. Never reassemble internal components or wiring.

4. Ground the BLD-E1 using the ground terminal. The grounding method must comply with the

laws of the country where the brushless DC motor drive is to be installed. Refer to the Basic

Wiring Diagram.

5. BLD-E1 series is used only to control variable speed of 3-phase induction motors, NOT for 1-

phase motors or other purpose.

6. BLD-E1 series shall NOT be used for life support equipment or any life safety situation.

7. To prevent personal injury, please keep children and unqualified people away from the

equipment.

WARNING!

Never connect the output terminals U/T1, V/T2, and W/T3 of

brushless DC motor drive directly to the AC mains circuit power

supply.

DO NOT use Hi-pot test for internal components. The semi-

conductor used in brushless DC motor drive easily damage by

high-voltage.

A charge may still remain in the DC-link capacitors with hazardous

voltages, even if the power has been turned off. To prevent

personal injury, please ensure that power has turned off before

opening the brushless DC motor drive and wait for the capacitors

to discharge to safe voltage levels.

Only qualified persons are allowed to install, wire and maintain

brushless DC motor drives.

Some parameters settings can cause the motor to run

immediately after applying power.

CAUTION!

DO NOT install the brushless DC motor drive in a place subjected to high temperature, direct

sunlight, high humidity or liquids.

Only use brushless DC motor drives within specification. Failure to comply may result in fire,

explosion or electric shock.

When the motor cable between brushless DC motor drive and motor is too long, the layer

insulation of the motor may be damaged. Please use a specific brushless DC motor for the

brushless DC motor drive or add a reactor to prevent damage to the motor. Refer to appendix

B Reactor for details.

The rated voltage for brushless DC motor drive must be ≤240V (≤120V for 115V models and ≤

480V for 460V models).

Table of Contents

Preface .............................................................................................................i

Table of Contents..........................................................................................iii

Chapter 1 Introduction................................................................................1-1

1.1 Receiving and Inspection..................................................................... 1-2

1.1.1 Nameplate Information................................................................ 1-2

1.1.2 Model Explanation ...................................................................... 1-2

1.1.3 Series Number Explanation ........................................................ 1-3

1.1.4 Drive Frames and Appearances ................................................. 1-3

1.1.5 Remove Instructions ................................................................... 1-8

1.2 Preparation for Installation and Wiring................................................. 1-8

1.2.1 Ambient Conditions..................................................................... 1-8

1.2.2 DC-bus Sharing: Connecting the DC-bus of the Brushless DC

motor drive in Parallel ........................................................................ 1-10

1.3 Dimensions ........................................................................................ 1-12

Chapter 2 Installation and Wiring ..............................................................2-1

2.1 Wiring .................................................................................................. 2-2

2.2 External Wiring .................................................................................... 2-6

2.3 Main Circuit.......................................................................................... 2-7

2.3.1 Main Circuit Connection.............................................................. 2-7

2.3.2 Main Circuit Terminals ................................................................ 2-9

2.4 Control Terminals .............................................................................. 2-10

Chapter 3 Keypad and Start Up..................................................................3-1

3.1 Keypad.................................................................................................3-2

3.2 Operation Method ................................................................................3-6

3.3 Trial Run ..............................................................................................3-8

Chapter 4 Parameters..................................................................................4-1

4.1 Summary of Parameter Settings ..........................................................4-2

4.2 Description for Parameter Settings ....................................................4-33

Chapter 5 Troubleshooting.........................................................................5-1

5.1 Over Current (OC)................................................................................5-1

5.2 Ground Fault ........................................................................................5-2

5.3 Over Voltage (OV)................................................................................5-2

5.4 Low Voltage (Lv) ..................................................................................5-3

5.5 Over Heat (OH) ....................................................................................5-4

5.6 Overload ..............................................................................................5-4

5.7 Keypad Display is Abnormal ................................................................5-5

5.8 Phase Loss (PHL) ................................................................................5-5

5.9 Motor cannot Run.................................................................................5-6

5.10 Motor Speed cannot be Changed ......................................................5-7

5.11 Motor Stalls during Acceleration.........................................................5-8

5.12 Electromagnetic/Induction Noise........................................................5-9

5.13 Environmental Condition ....................................................................5-9

5.14 Affecting Other Machines.................................................................5-10

Chapter 6 Fault Code Information and Maintenance................................6-1

6.1 Fault Code Information.........................................................................6-1

6.1.1 Common Problems and Solutions ............................................... 6-2

Chapter 1 Introduction|BLD-E1 Series

6.1.2 Reset .......................................................................................... 6-7

6.2 Maintenance and Inspections .............................................................. 6-7

Appendix A Specifications........................................................................ A-1

Appendix B Accessories ........................................................................... B-1

B.1 All Brake Resistors & Brake Units Used in the Brushless DC Motor Drive

............................................................................................................B-1

B.1.1 Dimensions and Weights for Brake Resistors ............................ B-3

B.2 No-fuse Circuit Breaker Chart .............................................................B-6

B.3 Fuse Specification Chart .....................................................................B-7

B.4 AC Reactor..........................................................................................B-8

B.4.1 AC Input Reactor Recommended Value..................................... B-8

B.4.2 AC Output Reactor Recommended Value..................................B-8

B.4.3 Applications ................................................................................B-9

B.5 Zero Phase Reactor (RF220X00A) ...................................................B-11

B.6 DIN Rail.............................................................................................B-12

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Revision May 2009, 00DE, V0.50 1-1

Chapter 1 Introduction

The brushless DC motor drive should be kept in the shipping carton or crate before installation. In

order to retain the warranty coverage, the brushless DC motor drive should be stored properly when it

is not to be used for an extended period of time. Storage conditions are:

CAUTION!

1. Store in a clean and dry location free from direct sunlight or corrosive fumes.

2. Store within an ambient temperature range of -20 °C to +60 °C.

3. Store within a relative humidity range of 0% to 90% and non-condensing environment.

4. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding

environment is humid, you should put exsiccator in the package.

5. DO NOT store in an area with rapid changes in temperature. It may cause condensation and

frost.

6. If the brushless DC motor drive is stored for more than 3 months, the temperature should not be

higher than 30 °C. Storage longer than one year is not recommended, it could result in the

degradation of the electrolytic capacitors.

7. When the brushless DC motor drive is not used for longer time after installation on building sites

or places with humidity and dust, it’s best to move the brushless DC motor drive to an

environment as stated above.

Chapter 1 Introduction|BLD-E1 Series

1-2 Revision May 2009, 00DE, V0.50

1.1 Receiving and Inspection

This BLD-E1 brushless DC motor drive has gone through rigorous quality control tests at the factory

before shipment. After receiving the brushless DC motor drive, please check for the following:

Inspect the unit to assure it was not damaged during shipment.

Make sure that the part number indicated on the nameplate corresponds with the part

number of your order.

1.1.1 Nameplate Information

Example for 1HP/0.75kW 3-phase 230V brushless DC motor drive

1.1.2 Model Explanation

Chapter 1 Introduction|BLD-E1 Series

Revision May 2009, 00DE, V0.50 1-3

1.1.3 Series Number Explanation

000

007E123

Productionnumber

Production year2009

Productionfactory

Production week

T: Taoyuan, W: Wujiang

Model

230V3-phase 1HP(0.75kW)

If the nameplate information does not correspond to your purchase order or if there are

any problems, please contact your distributor.

1.1.4 Drive Frames and Appearances

0.25-2HP/0.2-1.5kW (Frame A)

Input terminals

(R/L1, S/L2, T/L3)

Digital keypad

Output terminals

(U/T1, V/T2, W/T3)

Control board cover

1-5HP/0.75-3.7kW (Frame B)

Input terminals

(R/L1, S/L2, T/L3)

Digital keypad

Case body

Control board cover

Output terminals

(U/T1, V/T2, W/T3)

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