Delta 100kW PCS Bedienungsanleitung

100kW Power Conditioning System (PCS)

Installation Manual

Version: 1.0.0

Installation Manual i

TABLE OF CONTENTS

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Version Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Symbols and Terminology Definitions. . . . . . . . . . . . . . . . 3

Typographical Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Unpacking the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installing the PCS Onsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Securing a Cabinet in a Final Location. . . . . . . . . . . . . . . . . . . . 30

Wiring Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Opening/Closing the Enclosure Doors . . . . . . . . . . . . . . . . . . . . 37

Wire Sizing and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Preparation of Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Installation Manual ii

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Screw Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Installation Manual iii

The ownership and all intellectual property rights of this Installation Manual (this “Manual”), including

but not limited to the content, data and figures contained herein are vested by Delta Electronics, Inc.

(“Delta”). The Manual can only be applied to operation or use of the product. Any disposition,

duplication, dissemination, reproduction, modification, translation, extraction or any other usage to the

Manual is prohibited without obtaining Delta’s prior written permission. As the product will be developed

and improved continuously, Delta may modify or update the Manual from time to time without any

notice. Delta will do its best efforts to keep the Manual updated and maintain the accuracy of the

Manual. Delta disclaims any kinds or forms of warranty, guarantee or undertaking, either expressly or

implicitly, including but not limited to the completeness, accuracy, non-infringement, merchantability or

fitness for particular purpose or usage.

About this Manual

Installation Manual 1

About this Manual

Version Control

Table 1: Version Control

Rev. Change Description Date

1.0.0

About this Manual

Installation Manual 2

Purpose

The purpose of this Installation Manual is to provide explanations and standard procedure for installing,

configuring the Delta 100kW PCS.

Scope

The manual provides safety guidelines, detailed planning and setup information, standard procedure of

installing the PCS, and information about configuration of the unit. It does not provide details of

batteries.

Audience

The manual is intended for anyone who needs to install Delta 100kW PCS. Installers should be

certificated technicians or electricians.

Organization

This manual is organized into the following chapters:

Chapter 1: “About the Manual”

Chapter 2: “Introduction”

Chapter 3: “Installation”

Chapter 4: “Wiring Instructions”

Chapter 5: “Warranty”

Chapter 6: “Appendix”

About this Manual

Installation Manual 3

Important Safety Instructions

Save these Instructions

Safety Symbols and Terminology Definitions

General Safety Instructions (EN)

This manual contains important instructions for PCS that should be followed during installation and

maintenance.

PCS is designed and tested to meet all applicable International safety standards. However, like all

electrical and electronic equipment, safety precautions must be observed and followed during

installation and operation of PCS to reduce the risk of personal injury and to ensure a safe

installation.

Installation, commissioning, service, and maintenance of PCS must only be performed by qualified

personnel that are licensed and/or satisfy state and local jurisdiction regulations.

Before starting installation or commissioning of the PCS, read through the entire manual and note all

DANGER! WARNING! CAUTION!, and NOTICE! Statements.

All electrical installations must comply and be in accordance with all the state, local, and utility

regulations.

Note:

Indicates additional information that is relevant to the current process or procedure.

WARNING!

Warning information appears before the text it references to emphasize that the content may

prevent damage to the device or equipment.

CAUTION!

CAUTIONS APPEAR BEFORE THE TEXT IT REFERENCES. CAUTIONS APPEAR IN CAPITAL LETTERS TO

EMPHASIZE THAT THE MESSAGE CONTAINS VITAL HEALTH AND SAFETY INFORMATION.

INFORMATION provided that when known and used will ensure optimal

operation of the system.

HIGH VOLTAGE WARNING! Indicates hazardous high voltages are present, which, if

not avoided, will result in death or serious injury. Thus, only authorized and trained

personnel should install and/or maintain this product.

Hot surface

Equipment grounding conductor (PE)

About this Manual

Installation Manual 4

Safety Instructions

The PCS installation must be performed by an authorized electrician in accordance with the local

requirements or European Standard.

The PCS section does not contain user-serviceable parts. For all service and maintenance, a

Delta repair technician or authorized service partner is required for onsite maintenance services.

Read all of these instructions, cautions, and warnings for the PCS and associated PCS

documentation.

Before connecting the PCS to the AC distribution grid, approval must be received by the

appropriate local utility as required by national and state interconnection regulations, and must

be connected only by qualified personnel.

In operation, the PCS wiring and connections can have hazardous high voltages and currents

present, thus only authorized and qualified personnel shall install and/or maintain the PCS.

In some operation instances, the PCS chassis and heat sink surfaces may become hot.

Typographical Conventions

The following typographical conventions are used in this document:

Italics

Indicates book titles, directory names, file names, path names, and program/process names.

Constant width

Indicates computer output shown on a computer screen, including menus, prompts, responses to

input, and error messages.

Constant width bold

Indicates commands or information literally entered by a user on the computer. Variables contained

within user input are shown in angle brackets (< >).

Bold italics.

Indicates keyboard keys that are pressed by the user.

Wait for a prescribed amount of time before engaging in the indicated action.

Introduction

Installation Manual 5

Introduction

Overview

Delta’s 100kW Power Conditioning System (PCS) is a bi-directional conversion system that converts

power between energy storage and grid, along with energy and grid power quality management

features.

It supports demand charge management by peak shaving, enables load shifting for time-of-use

savings, and provides real power and reactive power compensation to improve power quality.

With Delta’s PCS solution you can realize the fullest value of an energy storage system.

Figure 1. Typical PCS Application System Architecture

Figure 2. Delta 100kW PCS System Block Diagram

750-1000 Vdc

Switch DC

Fuse

Fuse 400 Vac

3P-3W

Contactor

Relay

SPD

100kW Bi directional

DC/AC Inverter

Module

Grid

100kW PCS Cabinet

Battery

Introduction

Installation Manual 6

Features

High conversion efficiency with latest technologies

High efficiency: peak 97.2%

High power density in outdoor application: 146 W/l, 322 W/kg

Low standby power loss: < 25W

Integrated AC and DC switches for easy installation

Scalable up to 400 kW in parallel configuration

Quick system response time (< 40 ms)

IP55 enclosure compliance for outdoor application

Applications

Demand charge management (Power Dispatch)

Load shifting for Time-of-Use saving

Power quality improvement (P-Q Control, Frequency Regulation)

Emergency backup power

Accessory Kits

Check that the following items are included. Contact your vendor if any items are missing or appear

damaged.

Wire Instructions:

Connect insulating sleeves between the wires and the two-hole terminals. The accessory kit includes

the insulating sleeves, alternatively you can use local materials as is appropriate.

Figure 3. Final Wire Installation with Sleeve

4 x M16

expansion bolts 2 x keys

Connectors:

1 x 15-pin, 2 x 6-pin,

1 x 3-pin and 1 x 2-pin

16 x insulating tubing

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