Delta Unifence 36-905 Bedienungsanleitung

INSTRUCTION MANUAL

UnifenceTMSaw Guide

30 " C a p acity

(Model 36-905)

REVISED: 10-27-98 PA RT NO. 422-27-655-0053

'Delta International Machinery Corp. 1998

TABLE OF CONTENTS

INTRODUCTION...............................................................................................................................................................2

UNPACKING.....................................................................................................................................................................3

CONSTRUCTING UNIFENCE TABLE.............................................................................................................................3

ASSEMBLING LEGS AND FRONT TABLE SUPPORT..................................................................................................4

ASSEMBLING TABLE ADAPTER PLATE TO SAW TABLE..........................................................................................5

ASSEMBLING UNIFENCE TABLE TO SAW ..................................................................................................................6

ASSEMBLING UNIFENCE GUIDE RAIL TO TABLE......................................................................................................7

ASSEMBLING REAR EXTENSION WING SUPPORT BAR.........................................................................................12

ASSEMBLING CURSOR TO UNIFENCE BODY ..........................................................................................................13

ASSEMBLING UNIFENCE BODY TO GUIDE RAIL .....................................................................................................13

ASSEMBLING FENCE TO UNIFENCE BODY..............................................................................................................14

FENCE OPERATION......................................................................................................................................................15

RIPPING WITH THE UNIFENCE ...................................................................................................................................16

ADJUSTING FENCE PARALLEL TO MITER GAGE SLOTS.......................................................................................17

ADJUSTING FENCE 90 DEGREES TO TABLE ...........................................................................................................17

ADJUSTING CLAMPING ACTION OF FENCE LOCKING HANDLE ...........................................................................17

RIPPING ON LEFT SIDE OF SAW BLADE ..................................................................................................................18

USING THE FENCE AS A C U T-OFF GAGE .................................................................................................................18

USING AUXILIARY WOOD FACING ON THE UNIFENCE...........................................................................................19

CONSTRUCTING A PUSH STICK.................................................................................................................................19

PARTS, SERVICE OR WARRANTY ASSISTANCE......................................................................................................20

W ARRANTY...................................................................................................................................................................20

INTRODUCTION

The model 36-905, 30 capacity Unifence TM Saw Guide can be assembled to the Delt a 10 Contractor s

Saw; 10 Tilting Arbor Saw and 10 Unisaw in addition to other makes of t able saws. The 36-905

Unifence TM Saw Guide includes the fence, carriage assembly, front guide rail, t able frame, legs and shelf

support. The accessory 34-914 t able is not included with the 36-905 UnifenceTM Saw Guide and must be

ordered separately or a similar t able must be constructed by following the instructions in this manual.

UNPACKING

Carefully unp ack the Unifence and all loose items from the shipping cartons. NOTE: Do not discard the card -

board template shipped with the Unifence as it will be used in the assembly.

If you purchased the 36-905 Unifence without the acces -

sory 34-914 t able, a similar t able must be constructed,

preferably of p article board.

1. A 32 long by 27 wide t able should be constructed

using 3/4 inch material by following the dimensions

shown in Fig. 2.

2. T welve 9/64 inch diameter holes must be drilled

5/8 inch deep in the bottom side of the t able. These

twelve hole locations are shown in Fig. 2.

3. Three undercut s must also be made on the bottom

lef t side of the t able. The location of these undercut s are

shown in Fig. 2. The size of the undercut s are shown in

det ail inFig. 3.NOTE: On saws other than Delt a, it may

be necessary to change the location of the three under -

cut s in the t able depending on the position of the t able

adapter plate mounting screws. Refer to section

ASSEMBLING TABLE ADAPTER PLATE TO SAW

TABLE.

4. IMPORTANT:For maximum operational ease when

sliding the fence across the t able, the top of the t able

should be covered with a veneer.

Fig. 2

CONSTRUCTING UNIFENCE TABLE

Fig. 3

Fig. 4

ASSEMBLING LEGS AND FRONT TABLE SUPPORT

1. Lay the t able up side down on the floor or bench.

2. If you purchased the 36-905 Unifence with the accessory 34-914 t able, three set s of holes have been

predrilled in the underside of the t able to assemble the t able legs. NOTE: These hole p atterns will allow the

table legs to be set correctly if you are using Delt a Mobile Bases and Mobile Base Table Extensions.

A. Eight holes indicated as (A) Fig. 4, beginning 6

inward from the end of the t able, are used to

mount the legs when assembling the t able to a

Delt a 10 Contractor s Saw.

B. Eight holes indicated as (B) Fig. 4, beginning

7-3/8 inward from the end of the t able, are used

to mount the legs when assembling the t able to

Delt a Unisaw.

C. Eight holes indicated as (C) Fig. 4, beginning

9-5/8 inward from the end of the t able, are used

to mount the legs when assembling the t able to a

Delt a 10 T ilting Arbor Saw.

Fig. 5

Fig. 7Fig. 6

3. Before assembling the legs to the t able, insert the

foot adapter (T) Fig. 5, into the bottom of each leg (A).

Assemble the 3/8-16 jam nut (V) approximately 3/4 of the

way onto leveling screw (W) and place a flat washer (X)

over the jam nut (V) as shown in Fig. 5. Thread the leve -

ing screw (W) into foot adapter (T); height adjustment s

can be made later.

4. Assemble leg (A) Fig. 6, to the bottom of the t able

using four #14 x 3/4 inch-long screws (B) as shown.

Assemble the remaining leg to the t able in the same

manner.

5. Fasten the front t able support (D) Fig. 7, to the bot -

tom of the t able as shown, using two #14 x 3/4 inch-long

screws (E) and (F) supplied. NOTE: The slot s closer to

the bend in the support should be against the t able. Do

not completely tighten the two screws at this time.

IMPORTANT: SCREW (E) MUST BE REMOVED A N D

REINSTALLED WHEN ASSEMBLING UNIFENCE

TABLE TO SAW (REFER TO PAGE 6).

Fig. 8

Fig. 9

ASSEMBLING TABLE ADAPTER PLATE

TO SAW TABLE

Fig. 10

1. Assemble three bracket s (A) Fig. 8, to t able adapter

plate (B) using three 1/4-20 x 3/4 inch-long carriage

bolt s, flat washers and hex nut s (C). Do not completely

tighten hardware at this time as adjustment s must be

made.

FOR DELTA TABLE SAWS ONLY

2. Assemble table adapter plate (B) Fig. 9, to the right

side of the saw t able using three 7/16-20 x 1 inch-long

hex head screws (D) and lockwashers. NOTE: Before

tightening screws (D), place a straight edge (E) on the

saw t able, and make cert ain the top of adapter plate (B)

is level with or slightly below the surface of the saw

table. Also, make cert ain the front of adapter plate (B)

does not extend out p ast the front edge of the saw t able.

IMPORTANT: FOR DELTA S AW S O N LY, PROCEED

WITH SECTION ASSEMBLING UNIFENCE TABLE

TO SAW .

FOR TABLE SAWS OTHER THAN DELTA

3. Assemble table adapter plate (B) Fig. 10, to the right

side of the saw t able as shown using three 3/4 inch

screws, lockwashers and hex nut s (D), (not supplied).

IMPORTANT:If the pre-drilled holes in adapter plate (B)

do not line up with the holes in the saw t able, new holes

must be drilled in adapter plate (B) and/or saw t able.

NOTE: Do not drill any hole to fasten adapter plate (B)

Fig. 10, to the saw t able that will be located less than two

inches from either end of the adapter plate.

4. Before tightening three screws (D) Fig. 10, place a

straight edge on the saw t able and make certain the top

of adapter plate is level with or slightly below the surface

of the saw t able, refer to Fig. 9. Also, make cert ain front

of adapter plate (B) Fig. 10, does not extend out p ast the

front edge of the saw t able.

Fig. 1 1

Fig. 12

Fig. 14Fig. 13

Fig. 15

ASSEMBLING

UNIFENCE TABLE

TO SAW

1. Remove #14 x 3/4 inch-long screw (E) Fig. 12, which

was inst alled in STEP 5,p age 4.

2. Assemble Unifence table (A) Fig. 1 1, to bracket s (B)

using two #14 x 3/4 inch-long screws (D) and screw (E)

which was removed in STEP 1,Fig. 12. NOTE: The two

screws (D) Fig. 12, can be tightened; screw (E) should

be lef t slightly loose at this time. CAUTION: Overtight-

ening screws in p article board may cause them to strip.

3. Using a straight edge (F) Fig. 13, make cert ain the

Unifence t able surface is level with the saw t able by

adjusting two leveling screws on bottom of t able legs and

adjusting bracket s (B) Fig. 14. Then tighten three nut s

must be flush with or slightly behind front edge of saw

table.

4. Place the shelf support (H) Fig. 15, against t able legs

and fasten with U-bolt s (K), flat washers (L), and hex

nut s (M) as shown.

Fig. 16

5. Fig. 16, illustrates the shelf support (H) assembled to

thet able legs. NOTE: Shelf support (H) can be rot ated or

adjusted to fit any type of shelf.

6.After the t able and legs are assembled to the saw,

check if the Unifence t able is level with the saw t able. If

an adjustment is necessary, loosen jam nut (P) Fig. 16,

and rot ate leveling screw (R) as necessary.T ighten jam

nut (P) against bottom of each t able leg.

ASSEMBLING UNIFENCE GUIDE RAIL TO TABLE

1. MAKE CERTAIN THE TABLE SAW IS DISCONNECTED FROM THE POWER SOURCE.

2. Remove the fence, guide rails, right hand extension wing and blade guard assembly from the t able saw.

IMPORTANT: THE BLADE GUARD ASSEMBLY MUST BE RE-ASSEMBLED TO YOUR TABLE SAW

AFTER THE UNIFENCE ASSEMBLY IS COMPLETED. NOTE: If you are assembling the Unifence to a Delt a

10 Contractors S a w , assemble the extension wing support bar supplied with the Unifence, to the rear of the

lef t extension wing and saw t able. (Refer to p age 12 of this manual).

3. Raise the saw blade to it s maximum height and make sure the blade is 90 degrees to the t able. NOTE:

If you are assembling the Unifence to a Delt a Table Saw, proceed to STEP 13.

Fig. 19

Fig. 18

FOR TABLE SAWS OTHER THAN DELTA

4. Locate p aper template (A) Fig. 17, included with the

instructional literature and identified as p art no. 422-27-

655-0009.

5. Fold p aper template (A) along the line marked t able

top and place it on the saw t able with the fold along the

top front edge of the t able, as shown in Fig. 18.

6. Position a straight edge (B) Fig. 19, along the right

side of the saw blade with one end of the straight edge

extending out to the front of the saw t able over the tem -

plate (A) as shown.

Fig. 17

Fig. 20

Fig. 21

Fig. 22

Fig. 23

7. Slide template (A) Fig. 20, lef t or right, along the t able

until the line (C) on the template marked lineup with right

side of blade is aligned with the lef t edge of the straight

edge (B). Make sure the fold in the template is along the

top front edge of the t able and t ape the template to the

table.

8. Check to see if the two holes (D) Fig. 21, illustrated

on the template match the holes on the front edge of your

saw t able.

A. If the location of the holes in your saw t able

match the holes (D) Fig. 21, illustrated on the tem -

plate and are 7/16 in diameter, remove the template

and proceed to STEP 13.IMPORTANT: IF HOLES

IN FRONT OF SAW ARE THREADED, THEY MUST

BE DRILLED OUT.

B. If the location of the holes in your saw t able

match the holes (D) Fig. 21, illustrated on the

template but are not 7/16 in diameter, remove the

template and enlarge the holes in the t able by drilling

them out. Then proceed to STEP 13.

C. If the location of the holes in your saw t able do

not match holes (D) Fig. 21, illustrated on the tem -

plate, it will be necessary to drill two new 7/16 diam -

eter holes in the saw t able at locations indicated at

(D), on the template, providing structural ribs or

existing holes in the t able do not interfere with the

two new holes. Center punch to locate the two new

holes to be drilled and remove the template. Drill the

two new 7/16 diameter holes in the t able and pro -

ceed to STEP 13.

D. If structural ribs or existing holes in the saw t able

prevent drilling holes at the locations shown on tem -

plate at (D) Fig. 22, it will be necessary to move one

or both of the holes, making sure the new holes are

on the same center line as holes (D). Mark the loca -

tion of new hole(s) (E) on the template, as shown in

Fig. 22. Center punch the location of the new hole(s),

remove the template, drill the new hole(s) in the t able

and proceed to STEP 9.

9. Cut the template along the line marked 0 (zero on

guide rail scale), as shown in Fig. 23.

Fig. 24

Fig. 25

Fig. 26

Fig. 27 Fig. 28

10. Fold the top portion of the template toward you in the

line marked top of guide rail (F), as shown in Fig. 24.

11. Position the template on the guide rail, as shown in

Fig. 25, with the printed side of the template against the

guide rail and the fold in the template along the top of the

rail. Position the template so that edge (G) which was cut

in STEP 9 is aligned with the 0 mark on the scale, as

shown. Tape the template in place on the guide rail. Hole

(H) Fig. 25, indicates the hole that was drilled in the t able

in STEP 8D and is the location of the new hole to be

drilled in the guide rail.

12. Center punch the location of the new hole(s) (H)

Fig. 26, to be drilled in the guide rail, as shown. Remove

the template and drill the new 7/16 diameter hole(s) in

the back of the guide rail.

FOR ALL TABLE SAW S

IMPORTANT: If the mounting holes in the front of the

table saw are threaded, the threads must be drilled out to

7/16 inch thru holes.

13. The guide rail (N) Fig. 27, has end cap s, one of

which is shown at (W), inserted into each end of the rail.

Remove the lef t end cap (W) Fig. 28, by inserting a flat

headed screwdriver (X) into the channel in front of the

guide rail and press outward against the inside of the end

cap (W) as shown. The end cap (W) will pop out. NOTE:

DO NOT ATTEMPT TO REMOVE THE END CAP B Y

FORCING THE SCREWDRIVER BETWEEN THE END

C A P AND THE END OF THE RAIL. THIS WILL D A M-

AGE BOTH THE CAP AND THE RAIL.

Fig. 29

Fig. 30

Fig. 31

Fig. 32

14. Locate the cardboard template (K) Fig. 29, from the

packing material of the Unifence.

15. Place the two 3/8 - 24 hex nut s, one of which is

shown at (J) Fig. 29, in position on the two t abs on the

cardboard template (K).

16. Insert cardboard template (K) into channel in end of

guide rail, as shown in Fig. 29, until the hex nut s, one of

which is shown at (J), line up with the mounting holes in

therail.

17. Locate the two double threaded studs (L) Fig. 30,

packed with the Unifence and thread the short fine

threads of the studs (L), into the two hex nut s inside the

channel of the guide rail, as shown.

18. Assemble the guide rail to the saw t able by inserting

two studs (L) Fig. 31, into the two matching holes in the

front edge of the t able and fasten using two flat washers

and hex nut s (M). Only snug up two hex nuts (M), at this

time.

19. Adjust the guide rail (N) Fig. 32, p arallel with the saw

table surface by placing a square (O), on the saw t able

at both the lef t and right front end of the t able, with rule

of square against flat surface on top of guide rail, as

shown. The guide rail (N) can be moved up or down at

either end. Af ter you are cert ain the flat surface of the

guide rail is p arallel with the t able surface, firmly tighten

the two hex nut s that fasten the guide rail to the t able.

NOTE: For all saws other than Delt a Series 2000

Contractor s Saws, continue with STEP 23.

LMML

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