Delta VFD-VJ Series Bedienungsanleitung

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Preface

Thank you for choosing Delta’s high-performance Hybrid servo drive VFD-VJ Series

dedicated to plastic injection molding machine. The VFD-VJ series products are made of

high quality components and materials that incorporate the latest microcontroller

technology.

This manual is to be used for the installation, parameter setting, troubleshooting, and daily

maintenance of the Hybrid servo drive. To guarantee safe operation of the equipment, read

the following safety guidelines before connecting power to the Hybrid servo drive. Keep this

operating manual at hand and distribute to all users for reference.

To ensure the safety of operators and equipment, only qualified personnel familiar with

Hybrid servo drive are to do installation, start-up and maintenance. Always read this

manual thoroughly before using VFD-VJ series Hybrid Servo Drive, especially the

WARNING, DANGER and CAUTION notes. Failure to comply may result in personal injury

and equipment damage. If you have any questions, please contact your dealer.

Firmware version: V2.03

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

DANGER

;AC input power must be disconnected before any wiring to the Hybrid

servo drive is made.

;Even if the power has been turned off, a charge may still remain in the

DC-link capacitors with hazardous voltages before the POWER LED is

OFF. Please do not touch the internal circuit and components. For safe

maintenance, use a multimeter to measure the voltage across the +1

and – terminals. The measured value should be lower than 25Vdc for the

system to operate normally.

;There are highly sensitive MOS components on the printed circuit boards.

These components are especially sensitive to static electricity. Please do

not touch these components or the circuit boards before taking anti-static

measures. Never reassemble internal components or wiring.

;Ground the Hybrid servo drive using the ground terminal. The grounding

method must comply with the laws of the country where theAC motor

drive is to be installed.

;This series of products is used to control the three-phase induction motors

and permanent magnet synchronous motors. It cannot be used for

single-phase motors or for other purposes.

;This series of products cannot be used on occasions that may endanger

personal safety.

;Please prevent children or unauthorized personnel from approaching the

Hybrid servo drive.

;Never connect the Hybrid servo drive output terminals U/T1, V/T2 and

W/T3 directly to the AC mains circuit power supply.

;DO NOT use Hi-pot test for internal components. The semi-conductor

used in Hybrid servo drive easily damage by high-voltage.

;Even if the 3-phase AC motor is stop, a charge may still remain in the

main circuit terminals of theAC motor drive with hazardous voltages.

;Only qualified persons are allowed to install, wire and maintain AC motor

drives.

;When the Hybrid servo drive uses an external terminal as its source of

operation commands, the motor may start running immediately after the

power is supplied. In this case, it may be dangerous to any on-site

personnel.

;DO NOT install the Hybrid servo drive in a place subjected to high

temperature, direct sunlight, high humidity, excessive vibration, corrosive

gases or liquids, or airborne dust or metallic particles.

;Only use Hybrid servo drives within specification. Failure to comply may result in

fire, explosion or electric shock.

;When the motor cable between Hybrid servo drive and motor is too long,

the layer insulation of the motor may be damaged. Please add an AC

output reactor to prevent damage to the motor. Refer to appendixA

Reactor for details.

;The rated voltage for Hybrid servo drive must be ≤240V (≤480V for 460V

models) and the mains supply current capacity must be ≤5000A RMS

(≤10000A RMS for the ≥40hp (30kW) models).

NOTE

The content of this manual may be revised without prior notice. Please consult our distributors or download the most

updated version at http://www.delta.com.tw/industrialautomation

Table of Contents

1. Use and Installation

1-1 Receiving and Inspection 1-2

1-2 Product Specifications 1-3

1-3 Selection of Hybrid Servo Drives and Motors 1-4

1-4 Product Installation 1-6

1-5 Product Dimensions 1-11

2. Wiring

2-1 Description of Wiring 2-2

2-2 Description of Terminals on Main Circuit 2-7

2-3 Description of Terminals on Control Circuit 2-11

3. Machine Adjustment Procedure

3-1 Description of Control Panel 3-2

3-2 Machine Adjustment Procedure 3-4

4. Description of Parameters

4-1 Summary of Parameters 4-2

4-2 Detailed Description of Parameters 4-9

5. Fault Diagnostic Methods

5-1 Error Messages 5-2

5-2 Over Current OC 5-7

5-3 Ground Fault Factor GFF 5-7

5-4 Over Voltage OV 5-8

5-5 Low Voltage Lv 5-8

5-6 Over Heat OH1 5-9

5-7 Overload OL 5-9

5-8 Phase Loss PHL 5-10

5-9 Electromagnetic/Induction Noise 5-11

5-10 Environmental Condition 5-12

6. Suggestions and Error Corrections for Hybrid Servo Drives

6-1 Maintenance and Inspections 6-2

6-2 Greasy Dirt Problem 6-2

6-3 Fiber Dust Problem 6-5

6-4 Erosion Problem 6-6

6-5 Industrial Dust Problem 6-7

6-6 Wiring and Installation Problem 6-8

6-7 Multi-function Input/Output Terminals Problem 6-9

7. Recommended Operations for Customers and Troubleshooting

7-1 Regular Maintenance and Check 7-2

7-2 Oil Contamination 7-6

7-3 Lint Issue 7-7

7-4 Corrosion Issue 7-9

7-5 Dust Issue 7-10

7-6 Installation and Wiring/Connection Issue 7-11

7-7 Multi-function Input/Output Terminal Application Issue 7-12

AppendixA Optional Accessories

A-1 Braking Resistor Selection Chart A-2

A-2 Non-fuse Circuit Breaker A-6

A-3 Fuse Specification A-6

A-4 Reactor A-7

A-4-1 AC Input Reactor Recommended Value A-7

A-4-2 AC Output Reactor Recommended Value A-7

A-4-3 Zero Phase Reactor A-9

A-4-4 DC Reactor A-10

A-5 Digital Keypad KPV-CE01 A-11

A-6 Speed Feedback PG Card Selection A-15

A-7 Communication Card A-19

A-8 EMI Filter A-20

1. Use and Installation

1-1

1. Description of Hybrid Servo Drives

1-1 Receiving and Inspection

1-2 Product Specifications

1-3 Overview of Hybrid Servo Systems

1-4 Product Installation

1-5 Product Dimensions

The Hybrid servo drive should be kept in the shipping carton or crate before installation. In order to retain

the warranty coverage, the Hybrid servo drive should be stored properly when it is not to be used for an

extended period of time. Storage conditions are:

;Store in a clean and dry location free from direct sunlight or corrosive fumes.

;Store within an ambient temperature range of -20°C to +60°C.

;Store within a relative humidity range of 0% to 90% and non-condensing

environment.

;Avoid storing the product in an environment containing corrosive gases and liquids.

;DO NOT place on the ground directly. It should be stored properly. Moreover, if the

surrounding environment is humid, you should put exsiccator in the package.

;DO NOT store in an area with rapid changes in temperature. It may cause

condensation and frost.

;If the Hybrid servo drive is stored for more than 3 months, the temperature should

not be higher than 30 °C. Storage longer than one year is not recommended, it could

result in the degradation of the electrolytic capacitors.

;When the Hybrid servo drive is not used for longer time after installation on building

sites or places with humidity and dust, it’s best to move the Hybrid servo drive to an

environment as stated above.

1-2

1-1 Receiving and Inspection

This VFD-VJ Hybrid servo drive has gone through rigorous quality control tests at the factory before

shipment. After receiving the Hybrid servo drive, please check for the following:

;Inspect the unit to assure it was not damaged during shipment.

;Make sure that the part number indicated on the nameplate corresponds with the part number of

your order.

If the registered information does not match your purchase order, or if the product has any problem,

please contact the dealer or distributor.

Nameplate Information

Let us take the 15HP/11kW 230V 3-Phase model as an example.

MODEL

INPUT

OUTPUT

Freq.Range

Version:1.00

:VFD110VL23A-J

:3PH180-264V50/60Hz43A

:3PH0-230V41.1A

11kW/15HP

:0~600Hz

110VL23AJT9310002

AC DriveModel

Input Spec.

OutputSpec.

OutputFrequencyRange

Software version

BarCode

SerialNumber

Model Explanation

VFD VL -110 23 A J

Version Type

MainsInputVoltage

185:25HP(18.5kW)

220:30HP(22kW)

300:40HP(30kW)

370:50HP(37kW)

450:60HP(45kW)

550:75HP(55kW)

750:100HP(75kW)

23:230V3-PHASE

43:460V 3-PHASE

Applicable motor capacity

055:7.5HP(5.5kW)

075:10HP(7.5kW)

110:15HP(11kW)

150:20HP(15kW)

Delta's high-performance Hybrid servo drive

Series Number Explanation

319T110VL23AJ

Production number

Production year 2009

Production factory

Production week

(T: Taoyuan, W: Wujian)

Model

230V 3-phase 15HP(11kW)

1. Use and Installation

1-3

1-2 Product Specifications

Specifications of 230V Series

Frame No. CDE2

Model No. VFD-_ _VL_ _A-J 055 075 110 150 185 220 300 370

Power (KW) 5.5 7.5 11 15 18.5 22 30 37

Horse Power (HP) 7.5 10 15 20 25 30 40 50

Output Current for

Continuous Operation

Over 60 sec (A) 33 46 62 90 119 119 180 248

Output Output Current for

Continuous Operation

Over 20 sec (A) 37 54 70 106 140 140 204 292

Input Current (A) 25 31 47 60 80 90 106 126

Tolerable Input

Voltage Variation Three-phase 200~240V 50/60Hz

Tolerable Supply

Voltage Variation ±10% (180~264V)

Power

Supply Tolerable Supply

Frequency Variation ±5% (47~63Hz)

Weight (kg) 8 10 10 13 13 13 36 36

Specifications of 460V Series

Frame No. CDE1 E2

Model No. VFD-_ _VL_ _A-J 055 075 110 150 185 220 300 370 450 550 750

Power (KW) 5.5 7.5 11 15 18.5 22 30 37 45 55 75

Horse Power (HP) 7.5 10 15 20 25 30 40 50 60 75 100

Output Current for

Continuous Operation

Over 60 sec (A) 21 27 36 46 58 62 102 124 155 187 255

Output Output Current for

Continuous Operation

Over 20 sec (A) 25 32 42 54 68 78 120 146 182 220 300

Input Current (A) 14 18 24 31 39 47 56 67 87 101 122

Tolerable Input

Voltage Variation Three-phase 380~480V, 50/60Hz

Tolerable Supply

Voltage Variation ±10% (342~528V)

Power

Supply Tolerable Supply

Frequency Variation ±5% (47~63Hz)

Weight (kg) 8 10 10 13 13 13 36 36 36 50 50

Common Features

Control method SVPWM

Speed Detector Resolver / Incremental Encoder

Speed Command Input DC 0~10V, 3-point calibration of analog input is supported

Pressure Command Input DC 0~10V, 3-point calibration of analog input is supported

Pressure Feedback Input DC 0~10V

General Purpose Input Signal 5 ch DC24V 8mA

General Purpose Output Signal 2 ch DC24V 50mA, 1 ch Relay output

Analog Output Voltage 1 ch dc 0~10V

Optional

Peripheral Speed Feedback PG

Card Mandatory (Refer to Appendix A-5)

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