Deprag PV16BN Bedienungsanleitung

015157en

Operating Instruction Booklet

- Translation of the original instructions

Pneumatic Drilling Machine

PV16BN 6060836A

NOTICE ALL DOCUMENTATIONS !

Before beginning work this operating instruction booklet has to be read

through carefully. Always follow the instructions during operation.

Give this operating instruction booklet to the operator.

DEPRAG

Contents

IMPORTANT NOTES .....................................................................................................4

SAFETY INSTRUCTIONS..............................................................................................5

2.1

General safety instructions for standard operation (outside Ex-area).........................5

2.2

Safety Instructions for Air Drills....................................................................................6

2.3

Additional Safety Instructions for Usage in Ex-area.....................................................7

2.4

Owner Obligation.........................................................................................................8

2.5

Operator Obligation .....................................................................................................8

2.6

Warranty and Liability ..................................................................................................8

INTENDED USE .............................................................................................................9

DELIVERY CAPACITY ..................................................................................................9

4.1

Model number description, tag description ..................................................................9

4.2

Nomenclature ............................................................................................................10

ASSEMBLY INSTRUCTIONS ......................................................................................11

5.1

Prior to Installation.....................................................................................................11

5.2

Pre-Installation...........................................................................................................11

5.3

Operating Pressure and Temperature Range............................................................11

5.4

Usage in an Ex- area.................................................................................................12

5.5

Pneumatic Installation ...............................................................................................13

5.6

Air Quality..................................................................................................................14

OPERATION ................................................................................................................15

6.1

Check Lists................................................................................................................15

6.2

Air Drill Operation ......................................................................................................16

6.3

Measure Surface Temperature (if drill is used in an Ex-area)....................................16

HANDLING...................................................................................................................18

7.1

Optional equipment ...................................................................................................18

7.2

Clamp Inserting Tool and Change Drill Chuck...........................................................18

7.3

Connection ................................................................................................................18

MAINTENANCE AND UPKEEP...................................................................................19

8.1

Wear parts.................................................................................................................20

DISASSEMBLY – ASSEMBLY ....................................................................................20

9.1

Spare Parts Drawing .................................................................................................21

9.2

Dimensional Drawing.................................................................................................24

SHUT DOWN AND STORAGE ..................................................................................25

TROUBLESHOOTING ...............................................................................................25

DISPOSAL..................................................................................................................26

DEPRAG

TECHNICAL DATA ....................................................................................................27

EU-DECLARATION OF CONFORMITY.....................................................................28

EC-DECLARATION OF CONFORMITY.....................................................................29

SERVICE LOCATIONS AND AUTHORIZED PARTNERS ........................................30

List of illustrations

Illustration 1 – Diagram of the drill PV16BN.......................................................................14

Illustration 2 – Areas with the highest measuring temperature ..........................................17

DEPRAG

1 Important Notes

The safety and warning instructions contained should invariably be followed

The signal words and symbols used in the technical documentation (safety instructions,

operating instruction booklet, etc.) have the following meaning:

DANGER

Indicates an immediate danger which causes serious injuries or even

death if not avoided.

WARNING

Indicates a threatening danger which can cause serious injuries or even

death if not avoided.

CAUTION

Indicates a danger or unsafe procedure which can cause injuries

to a person or material damages if not avoided.

NOTICE

Indicates a potentially dangerous situation which can cause damage

to the product or its surroundings if not avoided.

IMPORTANT

Indicates tips and other useful information.

Important instructions relating to explosion protection.

Definition

Potentially explosive atmosphere (hereinafter referred to as „

area

“)

=An atmosphere which could become explosive due to local and

operational conditions.

The observance of the operating instructions is the precondition for an error

free operation and the fulfillment of warranty claims. Therefore, please read

the operating instruction booklet prior to working with the air machine!

The operating instruction booklet contains important tips for service

and should therefore be kept in the vicinity of the machine.

In each case the symbol used does not replace the safety text. The text must always

be read fully. In some cases other symbols will be used with the signal words.

DEPRAG

2 Safety instructions

2.1 General safety instructions for standard operation (outside

Ex-area)

Introduction

Prior to operating the

drill

, make sure to carefully read this

operating instruction booklet (short OP).

Please pay attention to the additional safety instructions in the

individual chapters of this OP.

There are moving parts and maybe hot surfaces, during and after

operating this air-tool.

Assembly / installation, connection, operation as well as maintenance

and repair work may only be performed by DEPRAG or qualified

persons / technical experts.

Injury and damage to property may occur due to inaccurate

installation and operation or non-designated use.

Dealing with

Compressed Air

•

Always wear safety goggles.

•Do not move into the stream of the compressed air.

•Operate the tool with compressed air only. Do not operate this tool

using other gases or liquids.

•Do not operate the tool at higher pressure than specified. Make

sure to supply compressed-air having the specified quality.

DEPRAG

2.2 Safety Instructions for Air Drills

See also safety instruction booklet no. 016000 (pink-colored).

WARNING

Serious injuries or even death possible!

Disconnect machine from air/power supply before changing or mounting the

inserted tool or accessory.

WARNING

Breakage of the inserted tool can cause serious injuries.

Check that the maximum operating speed of the inserted tool is greater

than the speed marked on the machine’s type plate.

Do not exceed the maximum operating speed.

CAUTION

Sharp drill edges or filings can damage hands and cause cuts or rips.

Wear close fitting and suitable gloves to protect hands.

CAUTION

Injuries to fingers and hands by entangling.

When wearing gloves (e.g. rubber coated or metal reinforced) make sure

that they not become entangled.

Keep hands away from rotating chuck and drill bit.

Always wear impact-resistant safety goggles (according to EN 166

Grade B).

We recommend wearing close fitting and suitable safety gloves

(according to EN 388 category 2) and protective clothing.

•

Use only approved inserting tools.

•

Prior to operating tool, make sure that collet/drill chuck and drill bit is securely installed.

•

Prior to operating tool, remove key from chuck (if applicable).

•

If the machine locks-up, an increased reaction torque occurs. Reason for lock-up: Tool

operates over capacity; jamming of the drill bit in material or when drill bit breaks

through the material.

•

Do not allow the drill bit to rattle on the work-piece as this is likely to cause a substan-

tial increase in vibration.

•

Reduce down pressure, shortly before bit breaks through the material to be drilled (on

thin work-pieces there is a danger that the drill may catch and pull the work-piece up-

wards).

•

After turning-off the machine, the tool will continue to rotate (inertia). Lay aside

handheld machines in a safe way and position and wait for standstill. Do not apply

pressure to its surface.

•

The drill may only be used for manual operations. Do not use any additional clamping

fixtures.

•

Treat all rotating parts with extreme care.

DEPRAG

2.3 Additional Safety Instructions for Usage in Ex-area

Explosive gas atmospheres may cause grave or fatal injury when

coming in contact with hot or movable parts in the air drill.

Assembly / installation, connection, operation as well as maintenance

and repair work may only be performed by DEPRAG or qualified

persons /technical experts and if the following items are observed:

read OP

all warning and alert messages attached to the air drill

all other or the operation pertinent documentation, such as project

documents, operating instructions and control diagrams

all machine specific regulations and requirements

the most current and valid national/regional regulations (explosion

protection, safety, accident prevention)

Air drill is used in accordance with the instructions of the technical

documentation, while observing the information inscribed on the tag.

It corresponds to valid standards and regulations and fulfills the

requirements per guideline ATEX 2014/34/EU (government ordinance of

the Czech Republic No. 176/2008 Sb.), ISO 8000-36 and ISO8000-37.

These air drill may be used in below ground and above-ground mining

operations, where pit gas and/or flammable dust occur (group I M2 or

Group I Mb

). Air drills may be used in areas where occasionally explosive

atmospheres occur, which may be a combination of air and gas or steam

and fog of flammable fluid mixture. Group II, category 2 G or IIB Gb

(Zone 1 and Zone 2).

Below are safety related tips which should be followed during

installation, operation and maintenance of the drill:



Use the drill only if the material and used lubrication liquids are

resistant to mechanical- or chemical reactions or to rust, so that

the explosion-protection remains valid.



Exchangeable tools have to be coordinated with each other.



The air drill has to be grounded (for example by conductive air-

supply lines).



The drill needs to be cleaned on a regular basis to keep the dust

deposit to no more than 5 mm, if the drill is operated in an EX-

area (mining).



If the drill is used in a mining operation, always follow all current

national mining regulations.



Additional safety tips of the manufacturer in regards to

compressed air generation and air quality have to be observed.

Air drills without engraved -Symbol are not designed for the

use in Ex-areas.

DEPRAG

2.4 Owner Obligation

The owner is obliged to only let persons operate the equipment, who:

•are familiar with basic work environment safety rules and accident-preventing

regulations. Also, those persons must have been instructed in the correct use

of the equipment.

•have read and understood all safety and warning notifications in the operating

instruction booklet, as well as all other documentation pertaining to this equipment.

•check and confirm at regular intervals, that a safety oriented operation is guaranteed.

Only qualifie

d and authorized personnel are allowed to operate, maintain and repair this

equipment. A malfunction, which impairs operator safety, must be immediately removed.

2.5 Operator Obligation

Personnel, who is engaged in the operation of the equipment, must always be

committed to:

•observe the basic safety and accident preventing regulations

•read and observe the safety and warning notifications of this operating instruction

booklet.

2.6 Warranty and Liability

Unless otherwise specified, our „General Sales and Delivery Conditions“ apply

www.deprag.cz

. Warranty and liability claims in regards to persons or equipment damage

are invalid if one or several of the following causes apply:

•Use of the equipment in a non-designated application.

•Improper installation, operation, service or maintenance of the machine.

•Operation of the machine with either defective or removed safety and protection

devices.

•Non-observance of the requirements stated in the operating instruction booklet,

in regards to transportation, storage, mounting, installation, operation, maintenance

and service of the equipment.

•Structural change or adjustment on the equipment to a non-designated use.

•Inadequate supervision of wear parts.

•Improper repair, inspection or maintenance.

•Catastrophic cases because of a war, acts of god or other reasons which are beyond

our control.

DEPRAG

3 Intended Use

This drill is designed for the manual drilling with drills into the steel, wood and plastic.

This product is suitable to use in potentially explosive environment, with regards to the

restrictions set by the manufacturer.

The tools’ technical data, as well all pertinent conditions for its use, can be found in this

operating instruction booklet.

Deviations from these requirements are not allowed!

4 Delivery Capacity

Check that the shipment is complete and that there have been no damages in transit.

Quantity

Name

Order

1 Operating instruction booklet 015157

1 Drilling Machine 6060836A

1 Press bolt 830717

1 Allen key 5 800448

1 Depth stop 6072204

4.1 Model number description, tag description

Type key (example) Type plate – engraved (example)

PV 16 B N

Ex-protection-characteristic

Size information

Chuck capacity

Air drill

DEPRAG

Manufacturer

PV16BN

Type

19/……

Mfg. Year/

Serial No.

max. 6,3 bar

Operating

Pressure

I M2 Ex h I Mb X

II 2 G Ex h IIB T6 Gb X

Explosion

Protection

Characteristics

DEPRAG

4.2 Nomenclature

Example:

I M2 Ex h I Mb X

II 2G Ex h IIB T6 Gb X

Communauté Européenne = European Community

This symbol documents the declaration of the manufacturer that the required

guidelines – as stated in the Declaration of Conformity – are observed and its

provisions are followed.

Identification of device suitable for standard use in potentially explosive atmospheres.

Equipment Group - equipment is suited for use in mines with occurrence of methane.

If an explosive atmosphere occurs, turn this equipment off.

Tools of this category are suited for the use in below-ground- and above-ground

mining, where methane-gas or flammable dust may occur.

If an explosive atmosphere occurs, turn this tool off

Denotation of the equipment for which the effective initiation sources have been treated

according to requirements of the prescribed equipment protection level (EPL)

Safety structural protection according to ISO 80079-37, 36

Equipment is suited for use in in potentially explosive atmospheres - mines with

occurrence of the methane group I EPL Mb.

If an explosive atmosphere occurs, turn this tool off

X ,,Observe special requirements“

In the operating instruction booklet marked with the symbol

Equipment Group – equipment is suited for use in areas where an explosive

atmosphere other than mines with occurrence of methane.

If an explosive atmosphere occurs, turn this tool off

Tool of this category is suited for above-ground use in which explosive atmosphere

may contain a significant amount of flammable gases and / or dusts other than

methane or coal dust. If an explosive atmosphere occurs, turn this tool off.

This tool is suited for above-ground use in which explosive atmosphere may contain a

significant amount of flammable gases other than methane.

If an explosive atmosphere occurs, turn this tool off.

IIB

Equipment Group – equipment is suited for use in areas where an explosive

atmosphere other than mines with occurrence of methane.

If an explosive atmosphere occurs, turn this tool off.

Temperature Class:

T6 = 85°C. Max. permissible surface temperature according to

ISO 80079-36.

A tool with the temperature class T6 may not exceed a maximum surface

temperature of 85°C; there is a safety margin of 5 °K. Therefore, the operating

temperature of the drill should not exceed 80°C.

The denotation of an explosive mixture group. An explosive mixture consists of a

mixture of gas, vapor or mist with air. The device is intended for operation in zone 1.

The possible duration of an explosive atmosphere in zone 1 is generally up 10 to

1000 hours per year.

The safety level of a complete assembly group is determined by the lowest

Ex-classification of this components.

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