Deprag 345-300-31L Bedienungsanleitung

013214EN

Operating Instruction Booklet

StationaryScrewdriverSpindle

345-300-31L 346058 A

345-500-31L 346058 B

345-400-31L 346058 C

345-700-31L 385167 A

MICROMAT

Dear Customer:

Thistool isthe resultofmore than75yearsofexperiencein thedesign and

manufacturing ofpneumatictoolsforthe industrial market.

Wekindlyask thatyou read theseoperating instructionscarefullysothatyou

will be able tousethistoolsafelyandfor manyyears tocome.

If you need additional information,pleasecontact your DEPRAG

Representative,one ofour international supportofficesorusdirectat

DEPRAG.Wewill be happytoanswer anyquestions.

Pleasevisitour web site: www.deprag.com

Contents

1SAFETYTIPS................................................................................................................3

1.1. GeneralSafetyTips....................................................................................................3

1.2. GeneralSafetyTipsforPneumaticStationaryScrewdriverSpindles.........................4

1.3. OwnerObligation........................................................................................................4

1.4. OperatorObligation....................................................................................................5

1.5. WarrantyandLiability.................................................................................................5

1.6. SymbolDescription.....................................................................................................6

1.7. ObserveEnvironmentalRegulations..........................................................................8

2DESIGNATEDEQUIPMENTUSE.................................................................................8

3INSTALLATION..............................................................................................................9

4OPERATION................................................................................................................11

4.1. RangeandExchangeofClutchSpring.....................................................................12

4.2. Torque Adjustment...................................................................................................13

4.3. Changeof Bits..........................................................................................................14

4.4. Connection-Possibilitiesofthe FunctionControl.......................................................15

5DISASSEMBLY-ASSEMBLY......................................................................................16

5.1. ServiceTools(OptionalEquipment).........................................................................18

5.2. SparePart Drawings.................................................................................................19

5.3. Installation TipsforScrewdriverSpindle...................................................................24

6MAINTENANCEAND UPKEEP...................................................................................25

6.1. WearParts................................................................................................................25

7TROUBLE SHOOTING................................................................................................26

8DELIVERYCAPACITY.................................................................................................27

9ACCESSORIES -OPTIONAL EQUIPMENT................................................................28

10 STORAGE..................................................................................................................29

11 TECHNICAL DATA.....................................................................................................30

12 DISPOSAL..................................................................................................................31

13 DECLARATIONOFMANUFACTURER.....................................................................32

14 SERVICELOCATIONS AND AUTHORIZEDPARTNERS.........................................33

1SafetyTips

1.1.GeneralSafetyTips

Beforeoperating tool makesureto carefullyreadand

observethisoperating instruction.

Generally,theoperator ofthe equipmentand/ormachineryisresponsible for

the equipment’sperfect condition and operation,while observing all necessary

safetyregulations.The equipmentand/or machineryhasbeen constructed in

accordancewiththe newestlevel oftechnologywhile recognizingall

necessarysafety-related requirements.Nevertheless,while operating the

equipmentand/or machinerythereisariskofbodilyharmtothe operator as

well as damagetoequipmentand/or machineryand other property.

Operatethe equipment and/ormachineryonlyif equipment/machinery

· Isused forthe task it was designed for

· is inperfectworkingcondition andsafetouse.

It isimportanttoobservethe technical dataofthe equipment, especiallyin

regardstotheenvironmental temperatures. The designated area ofuseforthis

equipmentisclearlydescribed in chapter Designated EquipmentUse and

thoserequirementshavetobe observed aswell.Prerequisiteforthe safe

conduct andthe uninterrupted operationofthe equipment, isthe knowledge of

the basicsafetytipsandthesafetyregulations.Additionally,all current

regulationsforasafeoperational area,for accident-prevention guidelinesof

electrical and mechanical installations, aswell asnoisesuppression

requirementsmust be observed.During anymaintenanceor repair work,a

clean worksurfaceisrecommended.Also,itisnotrecommended toeither eat

or smokeduring repair or maintenance.Arbitrarychangesmadetothe

equipment,whichaltersitsdesignated use,voidsthe warrantyand cancelsthe

manufacturersliability.

· The toolis notinsulated toprotectagainstanelectricalpower surge.

· Itisnotrecommended tousethistoolin explosivehazardous

environments,unlessit wasspecificallydesigned forsuchause.

The operating instruction booklet,especiallythe safetysymbolsandsafetytips

attachedtothe equipmentor included inthe documentation,mustbeobserved

at alltimesbyall persons gettingintocontact withtheequipment.

1.2.GeneralSafetyTipsforPneumaticStationaryScrewdriverSpindles

Disconnectthetoolfromthe airsupply, when changingbits or

when re-adjustingclutch.

· Donotwear wide clothingorjewelry, fortheycan beseizedby

movable parts.Wear ahairnet ifoperator haslonghair.

· Keep handsoff theinstalledScrewdriver Spindle.

· Injuryispossible,if the driver reacts withan unexpectedmotionor when

usedwithbrokenbit orfixture.

· Whenusing toolwithbit-adapter or bit-extension (i.e. Magnetic Bitholder)

makesure,thatthoseitems areingoodcondition andwell suitedfor the

applicationwiththistool.

· Donotexceed themaximumallowableairpressure.

Apressure

regulatorhastobeinstalled, whichregulates pressurebefore

reachingthe tool.

· Afterturning-offthetool,thebit will continuetorotate(inertia).

1.3.OwnerObligation

The owner isobligedtoonlyletpersons operatetheequipment,who

· are familiarwithbasicwork environmentsafetyrules andaccident-

preventing regulations.Also,thosepersons musthavebeen instructedin

the correctuseofthe equipment.

· haveread andunderstood all safetyand warning notificationsin the

OperatingInstructionBooklet,aswell as allotherdocumentation

pertainingtothisequipment.

· checkandconfirmat regularintervals,thatasafetyoriented operationis

guaranteed.

Onlyqualifiedandauthorizedpersonnel is allowed tooperate, maintainand

repair this equipment.Amalfunction, whichimpairs operator safety, mustbe

immediatelyremoved.

1.4.Operator Obligation

Personnel,who isengaged inthe operationofthe equipment,mustalways be

committed to

· observethebasicsafetyandaccident preventing regulations,

· read andobservethe safetyand warning notifications ofthisoperating

instructionbooklet.

1.5.WarrantyandLiability

Unless otherwisespecified,our “General Salesand DeliveryConditions”

apply.Warrantyand liabilityclaimsin regardstopersonsor equipment

damagesareinvalid, ifone or several ofthefollowing causesapply:

· Useoftheequipment inanon-designated application.

· Improperinstallation, operation, serviceormaintenanceofthemachine.

Operationofthe machine witheitherdefectiveor removed safetyand

protectiondevices.

· Non-

observanceofthe requirements stated in the operating instruction

booklet

,in regardstotransportation,storage,mounting,installation,

operation,maintenanceand serviceoftheequipment.

· Structural changeor adjustmentonthe equipmenttoanon-

designated

use.

· Inadequatesupervisionofwear parts.

· Improperrepair,inspection ormaintenance.

Catastrophic casesbecauseofawar,actsofgod or otherreasonswhich

are beyond ourcontrol.

1.6.Symbol Description

Readand observetheOperating Instruction Booklet, prior

toand during operation oftool.

DANGER

Reference toan immediatedangertoaperson.Mayleadto

seriousinjuriesor evendeathifunobserved!

Properlyrecycle environmentallydamaging grease,cooling

agents ordetergents.

RECOMMENDATIONS

Importantoradditional information onthe equipmentor inthe

documentation.

Useeyeprotectionor wear safetygoggles.

Wearhearingprotection.

Warningagainsthand-injuries.

Attention:Keepawayyour handsfromareas,whicharemarked

withthissymbol!

Hands maybe crushed,seizedorotherwiseinjured.

ESD-protected area

Equipmentmaybe damaged ordestroyed byan electrostatic

discharge.

WasteOil

Maintenanceand repair onhydraulicand pneumaticequipment

mayonlybe performed byspeciallytrained personnel!

Disconnectequipmentfromairsupply, priortorepair of

pneumatic orhydraulicequipment.

Provide regular preventivemaintenanceon hosesandairlines.

Exchange hoselines,even ifthere isnovisible damage!

(Observecorresponding requirementsofthe manufacturer!)

Afterrepair and maintenance,check thefollowing items:

· makesurealldetached andre-attachedconnectionsare

solid.

· confirm thatremoved covers, screensor filterswere re-

installed

· During disconnecting orreconnectingof anair-operated

equipment, injurymayoccurduetoawhipping air-hose

Afterconclusion of maintenanceor repair andpriortostartof

operation,makesure to

· removeall materials,toolsandothersuppliesneededforthe

maintenanceor repair fromworkarea oftheequipment

· removeleaking liquid oroils

· makesureallsafetydevices onthe equipment workperfectly!

1.7.ObserveEnvironmentalRegulations

Whenworking onorwiththe equipment,itis imperativeto

observeall requirementsinregardstowaste-disposal and

proper recycling.

Especiallyduringinstallation,repairormaintenance,water

damaging agentssuchas

· lubricatinggreaseand oil

· hydraulic fluid

· coolingagents

· solvent-containingcleaningagents

mustnot leakintothe groundorintothesewage system!

Suchmaterialsmustbestored,transported,containedand

recycled insuitablecontainers.

2DesignatedEquipment Use

Screwdriver Spindles are constructedfor thestationaryusein

·Lever OperatedSingle Spindle Screwdriving Stations

·ConstructionUnits

·Multi-SpindleScrewdriving Stations

·Robot End-Of-Arm Tooling

·X-Y-ZScrew-AssemblyStations

TheseSpindles assemble screwstotorque andmeasure thattorquemore

accuratelythan anysubsequenttestingmethod.

3Installation

Blowout airlineandpressure hose,prior toconnection ittothetool.

· Makesure,thatall air lineshaveasufficientcross-section(see technical

data)andhosesmustbefree ofbends andkinks. The hoselengthshould

not exceed2meters.

· All DEPRAGScrewdrivers maybe operatedeither withor without

lubricatedair(see paragraph: Maintenanceand Upkeep). Best resultsare

achieved, when machineislubricatedwith1–2dropsofoil per1m3.

Whenoperatingwithoilfree air,aperformancereductionof upto20%

occursandmaintenancerequirementsincreases!

· Connect the equipment asfollows:

a) for standardoperation connectequipmenttoamaintenanceunit,

consistingofFilter withcondensationreservoir, Regulatorand Oiler.

Whenchoosing amaintenanceunit, observeair consumption ratefor

the tool(see TechnicalData).

Air ConsumptionThread Size

PartNo.

0,05 -0,5m³/min ¼” 820454 A

0,15 –1,5m³/min

½” 820455 A

0,8–6,0m³/min ¾” 821608 A

b) for theusewithminimal lubrication connect toFilter/Regulator

consistingofFilter withcondensationreservoir andPressure Regulator

Air ConsumptionThread Size

PartNo.

0,05 -0,5m³/min ¼” 822408 A

0,15 –0,9m³/min

3¤8” 826981 A

0,15 –1,5m³/min

½” 822409 A

0,8–6,0m³/min ¾” 826982 A

Eachin connectionwithaPoint-of-UseOiler (PartNo.378077 A)

c)for oilfree operation,connecttoFilter/Regulator,consistingofFilter

withcondensationreservoir andPressure Regulator.

Air ConsumptionThread Size

PartNo.

0,05 -0,5m³/min ¼” 822408 A

0,15 –0,9m³/min

3¤8” 826981 A

0,15 –1,5m³/min

½” 822409 A

0,8–6,0m³/min ¾” 826982 A

OUR RECOMMENDATION: The preferred lubricatingmethod for the

screwdriver spindles mountedinfixtures,brackets,machines,etc.,eachin

connection withacontroller,ismethodb) withPoint-of-UseOiler.

· Checkpressureat directlyon the machine.The Regulatorneedstobe

adjusted toanairflowbetween 5.0(71PSI)and6.3bar(90PSI).Ahigher

pressureleadstoincreased wear andtear.Alower pressure maylead to

clutchnot being abletocorrectlyshut-offthe motor.

Inregardstoair-qualityaccordingtoISO8573-1, werecommend:

CLASS

RESIDUE

OF OIL

RESIDUEOF DUST RESIDUEOF WATER

Content

mg/m³

Particle

Size mm

Concentration

max. mg/m³

DewPoint

Pressure

Concentration

max. g/m³

Lubricated Air 4 5 15 8 +3 6

DryAir 3 1 5 5 -20 0,88

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