DERRICK HYPERPOOL SHAKER Bedienungsanleitung

HYPERPOOL SHAKER

SGX MOTOR

Issued 15 Jun 12

Maintenance & Operation Manual

DISCLAIMER

Derrick Corporation has taken care to ensure that all of its maintenance and operation manuals are accurate. However, we offer no

guarantees or warranties in this regard. Our manuals are provided only as a guide to assist with the maintenance and operation.

Derrick Corporation takes no responsibility for any losses, damage, or injuries that may occur as a result of using any of our manuals.

It is ultimately the operator’s responsibility to ensure that the operation, repair, and maintenance of equipment complies with all

applicable national and local regulations, including safety regulations.

THIS MANUAL IS PROVIDED BY DERRICK CORPORATION ON AN “AS IS” BASIS AND DERRICK CORPORATION EXPRESSLY

DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL DERRICK CORPORATION BE LIABLE

FOR ANY DIRECT, IND

IRECT, INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER WITH

RESPECT TO THE MANUAL AND EQUIPMENT.

Derrick Equipment Company

15630 Export Plaza Drive

Houston, Texas 77032

Phone: 281.590.3003

Toll Free: 1.866.DERRICK

Fax: 281.442.6948

www.derrickequipment.com

UNIT NUMBER IS KEY TO DERRICK SERVICE

All inquiries to Derrick must include the equipment unit number. The

stainless steel unit number tag attached to each piece of Derrick equipment

is your key to efficient service and support.

Typical Derrick Unit Number

This unique number gives vital information to Service personnel who use it to

identify the correct parts when filling orders, provide accurate responses to

service questions, track documentation, and trace the equipment’s history or

configuration. In short, the unit number provides the critical information

needed to ensure that Derrick customers receive the best possible

service.

The unit number consists of a two-character alphabetic prefix that identifies

the equipment type and a series of numeric characters that signify the

sequence of the machine’s manufacture. For example, unit number

MA000001 would be the first screening machine manufactured by Derrick.

Alphabetic prefixes currently in use are:

MA - Screening Machine AD - Desilter and Desander

DG - Degasser AG - Mud Agitator

CF - Centrifuge SF - Screen Frame

To ensure that it will remain intact over many years of rigorous service, the

heavy-gage tag is riveted to a structural member such as the shaker support

structure. It is not to be confused with any other identifier on the machine

such as a vibrator motor serial number.

For convenient availability, the unit number is also recorded in the Operation

and Maintenance manual shipped with the equipment. When contacting

Derrick for any equipment question or need, always have the unit number in

your possession. It’s the best way to get the most efficient service from our

dedicated Service and Engineering personnel.

ABOUT THIS MANUAL

In this electronic manual, all sections and paragraphs listed in the CONTENTS

are linked to the corresponding text.

Navigate the electronic manual as follows:

1. To view any desired information, display the CONTENTS page and move the

cursor to the desired paragraph or section title.

2. To display the desired information, click on the listing when the pointing

finger appears over the text.

3. When finished viewing the text, press Alt + left arrow key to return to the

CONTENTS page.

4. If desired to return to the same information, press Alt + right arrow. To locate

a different item, repeat steps 1 and 2.

5. Blank pages are included to facilitate accurate two-sided printing on a

standard copier. To print any individual section, simply enter the PDF page

number range at the top of the screen (not the page number at the bottom of

each page).

This document contains proprietary information of Derrick Corporation. It is intended solely for the information and use of parties

operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed

to any other parties for any other purpose without the expressed written permission of Derrick Corporation.

Continuous improvement is a policy of Derrick Corporation. All instructions and procedures are subject to change without notice.

CONTENTS

15 Jun 12 TOC-1

HyperPoolShaker

Section

Page

Date

1 - Introduction................................................................

..........................

1-1 15 Jun 12

Overview ..............................................................................................

1-1

Safety................................................................................................

...

1-1

Equipment Use................................................................

.....................

1-2

Equipment Orientation................................................................

..........

1-2

Description and Operation................................................................

....

1-2

Major Components................................................................

...............

1-2

Product Support................................................................

....................

1-7

2 - Safety....................................................................................................

2-1

15 Jun 12

Introduction................................................................

...........................

2-1

Warnings................................................................

..............................

2-1

Material Safety Data Sheets (MSDSs)................................

..................

2-3

3 - Installation................................................................

............................

3-1 15 Jun 12

General ................................................................

................................

3-1

Safety................................................................................................

...

3-1

Installation Sequence ................................................................

...........

3-2

Storage................................................................................................

3-2

Site Preparation and Clearance Requirements................................

.....

3-2

Moving/Positioning the Equipment........................................................

3-3

Desilter and Desander Installation................................

........................

3-5

Equipment Leveling................................................................

..............

3-7

Mounting and Securing Equipment................................

.......................

3-7

Shipping Brackets................................................................

.................

3-8

Feed and Discharge Connections................................

.........................

3-8

Electric Power Connections................................................................

3-10

Screen Panel Installation................................................................

......

3-12

Machine Startup ................................................................

...................

3-13

CONTENTS

TOC-2 15 Jun 12

HyperPoolShaker

Section

Page

Date

4 - Operating Instructions.........................................................................

4-1

15 Jun 12

General................................................................................................

4-1

Operating Safety................................................................

...................

4-1

Initial Startup................................................................

.........................

4-1

Normal Startup................................................................

......................

4-2

Normal Shutdown ................................................................

.................

4-2

Emergency Shutdown................................................................

...........

4-2

Desilter and Desander Operation................................

..........................

4-3

AWD Operation................................................................

.....................

4-6

Angle Adjustment................................................................

..................

4-7

Pool Configuration ................................................................

................

4-8

Screen Retention System Operation................................

.....................

4-9

5 - Maintenance................................................................

..........................

5-1 15 Jun 12

General................................................................................................

5-1

Routine Maintenance................................................................

............

5-1

Screen Frame................................................................

.......................

5-2

Screen Panel Replacement ................................................................

5-4

Vibrator Motors................................................................

.....................

5-5

AWD Jack Maintenance................................................................

........

5-5

Screen Bed Material Replacement................................

........................

5-6

Hydrocyclone Removal and Installation ................................

................

5-7

Recommended Spare Parts................................................................

5-10

6 - Screen Retention System ................................................................

....

6-1 15 Jun 12

General................................................................................................

6-1

Description................................................................

............................

6-1

Operation................................................................

..............................

6-2

Screen Panel Replacement ................................................................

6-2

Inspection and Repair................................................................

...........

6-2

7 - Vibrator Motor - SGX............................................................................

7-1

15 Jun 12

Description................................................................

............................

7-1

Repair Restrictions................................................................

................

7-2

Safety ...................................................................................................

7-2

Storage................................................................................................

7-3

Operating Environment................................................................

.........

7-3

Replacement Parts ................................................................

...............

7-3

Removal and Installation................................................................

.......

7-5

CONTENTS

15 Jun 12 TOC-3

HyperPoolShaker

Section

Page

Date

7 - Vibrator Motor (Cont’d)

Electrical Connections................................................................

..........

7-9

Preventive Maintenance................................................................

.......

7-15

Bearing Replacement................................................................

...........

7-15

Troubleshooting................................................................

....................

7-24

8 - Reference Drawings.............................................................................

8-1

15 Jun 12

9 - Installation and Maintenance Log.......................................................

9-1

15 Jun 12

SECTION 1 - INTRODUCTION

15 Jun 12 1-1

HyperPoolShaker

OVERVIEW

This manual provides instructions for installing, operating, and maintaining the Derrick HyperPool

shaker (Figure 1-1). The manual is divided into several sections to assist the user in readily

accessing the information.

Persons responsible for transporting, installing, operating, or performing maintenance on this

equipment are required to read and understand the instructions provided in this manual. One

copy of this manual should be available and accessible at the equipment location.

For maximum safety and performance, no additions and/or changes may be made to the

equipment without the explicit written permission of Derrick Corporation. Genuine Derrick

repair/replacement parts are required.

Figure 1-1. HyperPool Shaker

SAFETY

Section 2 of this manual contains relevant safety information relating to both operation and

maintenance of this equipment. Be sure this information is read and understood by all personnel.

DO NOT operate the equipment if defective or faulty mechanical or electrical components are

detected.

INTRODUCTION

1-2 15 Jun 12

HyperPoolShaker

EQUIPMENT USE

The HyperPool shaker and associated components are designed expressly for removal of drilling

solids from drilling fluid. Derrick does not authorize any other use of this equipment. Intended

usage of equipment includes compliance with the operating, maintenance, and safety instructions

provided in this manual.

EQUIPMENT ORIENTATION

Throughout this manual, references to front, rear, left, and right are based on viewing the HP-704

shaker from the feed end and looking toward the discharge end.

DESCRIPTION AND OPERATION

The HyperPool shaker is a four-panel, dual-motor, high frequency, linear-motion vibrating screen

machine designed for fine particle separation in the oil and gas drilling industry. The machine is

offered with a choice of motors and the manually operated Adjustable While Drilling (AWD)

feature. Box, weir, and weir bypass feeders are available, as well as desanders and desilters.

Feed slurry may be introduced into the HyperPool shaker through the feeder if so equipped. The

feeder evenly distributes slurry across the entire width of the screen frame. The hopper attached

to the underside of the unit captures liquid underflow passing through the screen bed.

MAJOR COMPONENTS

The following paragraphs describes the major components and accessories of the HP-704

shaker. Refer to Figure 1-3 for component locations.

Figure 1-3. HyperPool Shaker Major Components

Screen Frame

The screen frame (Figure 1-4) is suspended between the vertical legs of the hopper assembly.

The vibrating motion of the screen frame is isolated from the surrounding structural members by

eight float mounts—four at each end. The data plate with part number and serial number is

installed on the right side ledge of the hopper.

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