DETROIT Gen 5 DD Series Bedienungsanleitung
DDC-SVC-MAN-0217
Gen 5 DD Platform Operators
Manual
Specifications are subject to change without notice. Detroit Diesel
Corporation is registered to ISO 9001:2001.
Copyright © Detroit Diesel Corporation. All rights reserved. Detroit
Diesel Corporation is a Daimler company.
Printed in U.S.A.
Table of Contents
California Proposition 65 Warning and Engine Idle Notice......................... 4
Forward............................................................................................................. 5
Introduction.................................................................................................... 5
Non-Genuine and Rebuilt Component Quality Alert.................................... 5
Personnel Requirements................................................................................ 5
Engine Conversions and Modifications......................................................... 6
To the Operator................................................................................................. 7
To The Operator............................................................................................. 7
Warranty......................................................................................................... 7
Trademark Information.................................................................................. 7
Caution Summary............................................................................................. 9
Caution Summary.......................................................................................... 9
Engine Components........................................................................................ 17
Engine Components..................................................................................... 17
DD13 Engine Components.......................................................................... 17
DD15 Engine Components.......................................................................... 18
Engine Model and Serial Number Designation........................................... 19
Engine Operation............................................................................................ 22
Engine Operation......................................................................................... 22
First Time Engine Operation....................................................................... 22
Engine Start and Routine Operation............................................................ 25
Shifting a Manual Transmission.................................................................. 30
Vehicle Emergency Operation..................................................................... 30
Detroit Diesel Electronic Controls System................................................... 32
Detroit Diesel Electronic Controls System.................................................. 32
Detroit Diesel Electronic Control System Operation.................................. 32
Detroit Diesel Electronic Control System Features..................................... 37
Engine Systems............................................................................................... 40
Engine Systems............................................................................................ 40
Aftertreatment System................................................................................. 40
Air System................................................................................................... 43
Cooling System............................................................................................ 43
Electrical System......................................................................................... 44
Engine Brake System................................................................................... 44
Exhaust System and Exhaust Gas Recirculation System............................. 44
Fuel System................................................................................................. 45
Lubrication System...................................................................................... 45
Instrument Panel Indicators.......................................................................... 47
Instrument Panel Indicators......................................................................... 47
Preventive Maintenance Intervals................................................................ 48
Preventive Maintenance Intervals................................................................ 48
Scheduled Maintenance Intervals................................................................ 48
Preventive Maintenance Tables................................................................... 51
Table of Contents
2 All information subject to change without notice.
Copyright © 2020 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217
Routine Preventive Maintenance.................................................................. 55
Routine Preventive Maintenance................................................................. 55
Inspection of the Aftertreatment System..................................................... 55
Inspection of the Air Compressor................................................................ 56
Inspection of the Air Intake System............................................................ 56
Inspection of the Turbocharger and Charge Air Cooler.............................. 56
Inspection of the Batteries........................................................................... 57
Inspection of the Belts................................................................................. 58
Inspection of the Cooling System................................................................ 60
Inspection of the Exhaust System................................................................ 61
Inspection of the Fuel System...................................................................... 61
Inspection of Hoses and Fittings for Leaks................................................. 62
Inspection of the Lubricating System.......................................................... 63
How to Procedures.......................................................................................... 65
How To Procedures...................................................................................... 65
How to Perform a Parked Regeneration...................................................... 65
How to Select Diesel Exhaust Fluid............................................................ 67
How to Check the Coolant Level................................................................. 67
How to Select Coolants............................................................................... 68
How to Select Fuel....................................................................................... 71
How to Drain the Fuel Coalescer................................................................. 72
How to Restart an Engine Out of Fuel......................................................... 73
How to Check the Lubricating Oil Level..................................................... 75
How to Select Lubricating Oil..................................................................... 76
How to Clean an Engine.............................................................................. 77
How to Operate the Cruise Control and Fast Idle........................................ 78
How to Operate the Engine Brakes.............................................................. 79
Customer Assistance....................................................................................... 84
Availability of Detroit™ Service Outlets.................................................... 84
Gen 5 DD Platform Operators Manual
All information subject to change without notice. 3
DDC-SVC-MAN-0217 Copyright © 2020 DETROIT DIESEL CORPORATION
California Proposition 65 Warning and Engine Idle
Notice
California Proposition 65 Warning and Engine Idle Notice
4 All information subject to change without notice.
Copyright © 2020 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217
Forward
Introduction
This manual is intended to be used by the operator of Detroit™ Gen 5 Heavy Duty
engines. The manual covers basic information on engine components, engine
operation, Detroit Diesel Electronic Controls (DDEC®) system, engine systems,
aftertreatment system, instrument panel indicators, preventative maintenance, how
to procedures, and engine storage.
Non-Genuine and Rebuilt Component Quality Alert
Electronic engine controls have been instrumental in aiding engine manufacturers
meet federal emission requirements and the ever-increasing performance demands
of the customer.
Maintenance procedures must be followed in order to continue satisfactory
performance and durability and to ensure coverage of the engine under the
manufacturer's warranty. Many of these maintenance procedures also ensure that
the engine continues to comply with applicable emissions standards. Proper
maintenance procedures, using specific components engineered to comply with
emissions regulations, may be performed by an authorized Detroit™ service outlet,
an independent outlet, or the operator or owner. The owner is responsible for
determining the suitability of components to maintain emissions compliance during
the engine's useful emission life.
Detroit™ cautions that the indiscriminate rebuilding of precision components,
without the benefit of specifications, specialized equipment, and knowledge of the
electronic operating system, will jeopardize performance or lead to more serious
problems, and can take the engine outside of emission standards compliance.
There are several other components in an engine, including but not limited to the
turbocharger, fuel injectors, camshaft s, pistons, diesel exhaust fluid pump, which
are specifically designed and manufactured to exacting standards for emissions
compliance. It is important that these components, if replaced, modified or
substituted, can be verified thus ensuring that the engine remains in compliance
with emissions standards. The use of inadequately engineered, manufactured or
tested components in the repair or rebuild of the engine may be in violation of
federal regulations.
Furthermore, modern engines exhibit operating parameters which require the use of
proper fluids, such as fuel, coolant and lubricating oil, to maintain long engine life.
The use of fluids that do not meet Detroit™ specifications may result in premature
wear or engine failure.
Gen 5 DD Platform Operators Manual
All information subject to change without notice. 5
DDC-SVC-MAN-0217 Copyright © 2020 DETROIT DIESEL CORPORATION
Personnel Requirements
Work on the engine should be carried out only by skilled technicians who have
been instructed in the specific skills necessary for the type of work being
performed.
Engine Conversions and Modifications
The function and safety of the engine could be affected if unauthorized
modifications are made to it. Detroit™ will not accept responsibility for any
resulting damage.
Tampering with the fuel injection system and engine electronics could also affect
engine power output or exhaust emission levels. Compliance with the
manufacturer's settings and with statutory environmental protection regulations
cannot then be guaranteed.
Forward
6 All information subject to change without notice.
Copyright © 2020 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217
To the Operator
To The Operator
This manual contains instructions on the safe operation and preventive maintenance
of Detroit™ Gen 5 Heavy Duty engines. Maintenance instructions cover routine
engine services in enough detail to permit self-servicing, if desired. Keep this
manual at all times. It contains important operating, maintenance, and safety
instructions.
The operator should become familiar with the contents of this manual before
operating the engine or carrying out maintenance procedures.
Power-driven equipment is only as safe as the person operating the controls. The
operator is urged to keep fingers and clothing away from the revolving belts, drive
shafts, pulleys, and other moving parts of the engine.
Throughout this manual CAUTIONS and WARNINGSregarding personal safety
and NOTES regarding engine performance or service life will appear. To avoid
personal injury and ensure long engine service life, always follow these
instructions.
Whenever possible, it will benefit to rely on an authorized Detroit™ service outlet
for any service needs from maintenance to major parts replacement. Authorized
service outlets worldwide stock factory-original parts.
The information and specifications in this publication are based on the information
in effect at the time of approval for printing. Contact an authorized Detroit™
service outlet for information on the latest revision. The right is reserved to make
changes at any time without obligation.
Detroit™ engines are built in accordance with sound technological principles and
based on state-of-the-art technology. Despite this, the engine may constitute a risk
of damage to property or injury to persons if it is not used for its intended purpose.
The engine should not be modified or converted in an incorrect manner, nor should
the safety instructions included in this manual be disregarded.
Warranty
The applicable engine warranty information is contained in the booklet "Warranty
Information for Detroit™ Engines," available from authorized Detroit™ service
outlets.
Gen 5 DD Platform Operators Manual
All information subject to change without notice. 7
DDC-SVC-MAN-0217 Copyright © 2020 DETROIT DIESEL CORPORATION
Trademark Information
DDC ®, Detroit™, DDEC ®, Optimized Idle®, DiagnosticLink ®, BlueTec ®,
POWER Trac ®, POWER COOL ®, and POWER COOL PLUS ® are registered
trademarks of Detroit Diesel Corporation ® . All other trademarks used are the
property of their respective owners.
To the Operator
8 All information subject to change without notice.
Copyright © 2020 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217
Caution Summary
Caution Summary
The following cautions must be observed by the operator of the vehicle or
equipment in which this engine is installed and/or by those performing basic engine
preventive maintenance. Failure to read and heed these cautions and exercise
reasonable care for personal safety and the safety of others when operating the
vehicle/equipment or performing basic engine preventive maintenance may result
in personal injury and engine and/or vehicle/equipment damage.
Engine Operation
Observe the following cautions when operating the engine.
WARNING: PERSONAL INJURY
To avoid injury from loss of vehicle/vessel control, the operator of
a DDEC equipped engine must not use or read any diagnostic
tool while the vehicle/vessel is moving.
WARNING: HOT EXHAUST
During parked regeneration the exhaust gases will be extremely
HOT and could cause a fire if directed at combustible materials.
The vehicle must be parked outside.
CAUTION: LOSS OF VEHICLE CONTROL
To avoid injury from the loss of vehicle control, do not use cruise
control under these conditions:
• When it is not possible to keep the vehicle at a constant speed
(on winding roads, in heavy traffic, in traffic that varies in
speed, etc.).
• On slippery roads (wet pavement, ice-or snow-covered roads,
loose gravel, etc.).
Gen 5 DD Platform Operators Manual
All information subject to change without notice. 9
DDC-SVC-MAN-0217 Copyright © 2020 DETROIT DIESEL CORPORATION
WARNING: PERSONAL INJURY
Diesel engine exhaust and some of its constituents are known to
the State of California to cause cancer, birth defects, and other
reproductive harm.
• Always start and operate an engine in a well ventilated area.
• If operating an engine in an enclosed area, vent the exhaust to
the outside.
• Do not modify or tamper with the exhaust system or emission
control system.
WARNING: PERSONAL INJURY
To avoid injury from engine shutdown in an unsafe situation,
ensure the operator knows how to override the stop engine
condition on a DDEC-equipped unit.
CAUTION: LOSS OF VEHICLE CONTROL
To avoid injury from loss of vehicle control, do not activate the
Engine Brake system under the following conditions:
• On wet or slippery pavement, unless the vehicle is equipped
with ABS (anti-lock braking system) and you have had prior
experience driving under these conditions.
• When driving without a trailer (bobtailing) or pulling an empty
trailer.
• If the tractor drive wheels begin to lock or there is fishtail
motion after the Engine Brake is activated, deactivate the brake
system immediately if this occurs.
WARNING: BODILY INJURY
To avoid injury from an explosion, do not use ether or starting
fluid on engines equipped with a manifold (grid) heater.
Preventive Maintenance
Observe the following cautions when performing preventive maintenance.
WARNING: PERSONAL INJURY
To avoid injury when working near or on an operating engine,
remove loose items of clothing and jewelry. Tie back or contain
long hair that could be caught in any moving part causing injury.
Caution Summary
10 All information subject to change without notice.
Copyright © 2020 DETROIT DIESEL CORPORATION DDC-SVC-MAN-0217
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