Deutz 914 Bedienungsanleitung

Operation Manual
914

●Please read and observe the information
given in this Operation Manual. This will
enable you to avoid accidents, preserve the
manufacturer’s warranty and maintain the
engine in peak operating condition.
●This engine has been built exclusively for
the application specified in the scope of
supply,asdescribedbytheequipmentmanu-
facturer and is to be used only for the
intended purpose. Any use exceeding that
scope is considered to be contrary to the
intended purpose. The manufacturer will
not assume responsibility for any damage
resulting therefrom. The risks involved are
to be borne solely by the user.
●Use in accordance with the intended pur-
pose also implies compliance with the con-
ditions laid down by the manufacturer for
operation, maintenance and servicing. The
engine should only be operated by person-
nel trained in its use and the hazards in-
volved.
●The relevant accident prevention guidelines
and other generally accepted safety and
industrial hygiene regulations must be ob-
served.
●When the engine is running, there is a risk of
injury through:
- turning/hot components
- engines with positive ignition
- ignition systems (high electrical voltage)
You must avoid contact at all times!
●Unauthorized engine modifications will in-
validateanyliability claims against the manu-
facturer for resultant damage.
Manipulations of the injection and regulating
system may also influence the performance
of the engine, and its emissions. Adherence
to legislation on pollution cannot be guaran-
teed under such conditions.
●Do not change, convert or adjust the cooling
air intake area to the blower.
The manufacturer shall not be held respon-
sible for any damage which results from
such work.
●When carrying out maintenance/repair op-
erations on the engine, the use of DEUTZ
original parts is prescribed. These are spe-
cially designed for your engine and guaran-
tee perfect operation.
Non-compliance results in the expiry of the
warranty!
●Maintenance and cleaning of the engine
should only be carried out when the engine
is switched off and has cooled down.
You must ensure that the electrical systems
have been switched off and the ignition key
has been removed.
Accident prevention guidelines concerning
electrical systems (e.g. VDE-0100/-0101/-
0104/-0105 Electrical protective measures
against dangerous touch voltage) are to be
observed.
When cleaning with fluids, all electrical com-
ponents are to be covered impermeably.
Safety guidelines / Accident prevention

Operation Manual
914
0312 0382 en
Engine Serial Number
Technical modifications required to improve
our engines are reserved with regard to speci-
fication data and other technical information
contained in this Operation Manual. No parts of
this Manual may be reproduced in any form or
by any means without our written approval.
Please enter the engine serial number here.
This number should be quoted when inquiring
about Customer Service, Repairs or Spare
Parts (see Section 2.1).

Foreword
Dear Customer,
Air / liquid-cooled Deutz engines are designed
for a large number of applications. Conse-
quently, a wide range of variants is offered to
meet the requirements of specific cases.
Your engine is appropriately equipped for the
installation concerned, which means that not
all of the components described in this Opera-
tion Manual are necessarily mounted to your
engine.
We have endeavoured to highlight any differ-
ences so that you will be able to locate theses
differences relevant to your engine.
Please read this Manual before starting your
engine, and always observe the operating and
maintenance instructions.
We are available to help with any additional
inquiries
Sincerely,
DEUTZ AG

Index
1 General
2 Engine Description
2.1 Model
2.1.1 RatingPlate
2.1.2 Position of the Rating Plate
2.1.3 Engine Serial Number
2.1.4 Cylinder numbering
2.1.5 Direct injection
2.2 Engine Illustrations
2.2.1 Operation side BF3L 914
2.2.2 Air outlet side BF3L 914
2.2.3 Operation side F4L 914
2.2.4 Air outlet side F4L 914
2.2.5 Operation side BF6L 914
Intercooler over air-intake line
2.2.6 Air outlet side BF6L 914 C
Intercooler over air-intake line
2.2.7 Operation side BF6L 914 C
Intercooler over flywheel
2.2.8 Air outlet side BF6L 914
Intercooler over flywheel
2.3 Lube Oil Circuit Schematic
2.3.1 Lube Oil Circuit Schematic
2.4 Fuel System Plan
2.4.1 Fuel System
2.5 Engine cooling
2.5.1 Amount of cool air regulated by
exhaust thermostat
2.5.2 Amount of cool air regulated by
exhaustthermostatandsolenoidvalve
3 Engine Operation
3.1 Commissioning
3.1.1 Pour in Engine Oil
3.1.2 FillingOilBathAir Filter with Engine Oil
3.1.3 Pour in Fuel
3.1.4 Bleed
3.1.5 Other Preparations
3.1.6 Additional maintenance work
3.1.7 Change-over switch for oil heater
3.2 Starting
3.2.1 Starting
3.3 Monitoring Operation
3.3.1 Engine Oil Pressure
3.3.2 Engine temperature
3.3.3 Cooling fan drive
3.4 Shutting off
3.4.1 Mechanical shut-off
3.4.2 Electrical shut-off
3.5 Operating Conditions
3.5.1 Winter Operation
3.5.2 High Ambient Temperature, High
Altitude
4 Operating Media
4.1 Lube Oil
4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter Fuel
5 Routine Maintenance
5.1 Maintenance Plan
5.2 Maintenance Diagram
5.3 Maintenance Work Completed
6 Service and Maintenance
6.1 Lube oil system
6.1.1 Oil change intervals
6.1.2 Check Oil Level / Change Engine Oil
6.1.3 Replace Oil Filter
6.1.4 Change bypass-oil filter use
6.2 Fuel System
6.2.1 Replace fuel filter
6.2.2 Precleaning fuel/clean fuel filter
6.3 Cooling system
6.3.1 Cleaning Intervals
6.4 Combustion Air Filter
6.4.1 Cleaning Intervals
6.4.2 Emptying Cyclone Type Precleaner
6.4.3 Clean Oil Bath Air Filter
6.4.4 Dry Type Air Cleaner
6.5 Belt Drives
6.5.1 Check V-belts
6.5.2 Change fan belt
6.5.3 Tension alternator belts
6.5.4 Change alternator belts
6.5.5 Check warning system
6.5.6 Tension/change air compressor
belts
6.5.7 Aircompressor model with dual belts
6.6 Adjustments
6.6.1 Check valve clearance
(adjust if necessary)
6.7 Accessories
6.7.1 Battery
6.7.2 Rotary Current Alternator
6.7.3 Transportation Shackles
6.8 Engine cleaning
6.8.1 Engine cleaning
6.9 Additional Maintenance Work
6.9.1 Check fastenings
6.9.2 Check functioning of glow plugs
7 Faults, Causes and Remedies
7.1 Fault Table
8 Engine Preservation
8.1 Preservation
8.1.1 Preserve engine
8.1.2 Remove engine preservation
9 Technical Specification
9.1 Engine Specifications and
Settings
9.2 Screw Tightening Torques
9.3 Tools
10 Service

1
DEUTZ Diesel Engines
are the product of many years of research and
development. The resulting know-how, coupled
with stringent quality standards, guarantee their
long service life, high reliability and low fuel
consumption.
It goes without saying that DEUTZ Diesel Engines
meet the highest standards for environmental
protection.
Service
Please contact one of our authorized service
representatives in the event of breakdowns or for
spare parts inquiries. Our trained specialists will
carry out repairs quickly and professionally, using
only genuine spare parts.
Original parts from DEUTZ AG are always produced
in accordance with state-of-the-art technology.
Please turn to the end of this manual for further
service information.
General
!
Care and Maintenance
Sound care and maintenance practices will ensure
that the engine continues to meet the requirements
placed on it. Recommended service intervals must
be observed and service and maintenance work
carried out conscientiously.
Special care should be taken under abnormally
demanding operating conditions.
Asbestos
DEUTZ original parts are asbestos-
free.
Safety
This symbol is used for all safety
warnings. Please follow them
carefully. The attention of operating
personnel should be drawn to these
safety instructions. General safety
and accident prevention regulations laid down by
law must also be observed.
Beware of Running Engine
Shut the engine down before carrying out mainte-
nance or repair work. Ensure that the engine cannot
be accidentally started. Risk of accidents.
When the work is complete, be sure to refit any
panels and guards that may have been removed.
Never fill the fuel tank while the engine is running.
Observe industrial safety regulations when running
the engine in an enclosed space or underground.
California
Proposition 65 Warning
Diesel engine exhaust and some of its consti-
tuents are known to the State of California to
cause cancer, birth defects, and other repro-
ductive harm.

1

2
© 2001
Engine Description
2.1 Model
2.2 Engine Illustrations
2.3 Lube Oil Circuit Schematic
2.4 Fuel System Plan
2.5 Engine cooling

2
© 2001
The engine serial number is stamped on the
crankcase (arrow) as well as the rating
plate.
2.1.2 Position of the Rating
Plate
2.1.3 Engine Serial Number
Engine Description 2.1 Model
2.1.1 Rating Plate
The model A, the engine serial number Band
the performance data are stamped on the
rating plate.
The model and engine serial number must be
given when ordering parts.
The rating plate Cisattachedtothecrankcase.
Depending on the model, a second rating
plate may be affixed to the air duct hood.
© 34 570 0 © 34 571 0 © 34 572 0

2
© 2001
© 35 215 0
Cylinders are numbered consecutively,
beginning at the flywheel.
2.1 Model Engine Description
2.1.4 Cylinder numbering 2.1.5 Direct injection
B/FL 914
Engines with direct injection are used if high
output is required.
© 34 599 0
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