DeVilbiss TLC-576 Referenzhandbuch

INSTALLATION

1. Position yoke at right angles to the gun

body with the cam (3) towards the

front of the gun.

2. Fasten lid assembly (11) to fluid con-

nector on the gun and tighten nut with

wrench.

3. Connect the air supply tube from regu-

lator to the fitting (8) on the lid.

OPERATION

Risk of injury. Cup is under pres-

sure during operation. Turn off or

disconnect air supply to spray gun

and paint cup before attaching or

removing the cup and cup lid and

before filling or cleaning. Turn the

cup regulator knob counterclock-

wise to shut off air to the paint cup.

Push down on the check valve pop-

pet stem (6) to relieve the cup pres-

sure.

Risk of injury or equipment dam-

age. Air pressure to the cup must

never exceed 20 psi (1.4 bar).

1. Mix, prepare and strain the material.

Remove cup (12) by moving the cam

lever counter-clockwise, fill cup. Do

not overfill.

Note

Only use a wooden or plastic paddle

or mixer for mixing material in the

Teflon® cup (TLC-401). A metal

paddle or mixer can scratch the

teflon lining.

IMPORTANT:

Read and follow all instructions and

SAFETY PRECAUTIONS before using this

equipment. Retain for future reference.

SERVICE BULLETIN

SB-4-367-E

Replaces SB-4-367-D

Repair Kits KK-5007 &

KK-5008

TLC-576 & TSC-591 HVLP LOW PRESSURE ONE QUART CUP

DESCRIPTION

These cups have a 1 quart capacity, for

pressure feed use with cup pressure regu-

lation. The TLC-576 Teflon® lined cup is

suitable for use with most common coat-

ing materials, where small amounts of

material or many color changes are re-

quired.

The TSC-591 is a high quality, stainless

steel cup designed for use with corrosive

type materials such as waterbornes. It is

also suitable for use with finishes contain-

ing halogenated hydrocarbon solvents.

Both cups are used with KK-4980 air regu-

lator kit (order separately).

Maximim working pressure: 20 psi (1.4

bar), connecting thread 3/8" NPS.

The Teflon cup check valve will prevent

the cup from losing pressure. The check

valve also prevents paint from backing up

into the air tube if the cup is tilted. The

poppet stem in the cup lid allows the

painter to manually relieve the cup pres-

sure.

2. Replace cup (12), engage pins into yoke

slots (make sure both pins are fully

engaged in both slots prior to tighten-

ing) and tighten by moving cam lever

(3) clockwise. Do not lubricate cam.

This can cause it to loosen.

3. Connect air supply to gun. Make sure

gun inlet pressure and cup pressure do

not exceed maximum limits.

4. Before refilling or emptying the con-

tents of the cup, depressurize the cup

by pushing down on the check valve

poppet stem (6) to relieve pressure

from the cup. If the check valve has

become wet it is normal for a small

amount of paint mist to be discharged

from stem hole.

Note

Horizontal spraying with a full cup

could allow paint to contact the

check valve. This could affect the

operation. Check valve (10) should

be cleaned after each use.

MAINTENANCE

Lid Repair/Replacement

1. To replace a damaged part, use a 5/16

inch Allen wrench to loosen and re-

move adapter (1). Nut (2), yoke and

cam (3), lid and tube assembly are now

loose for replacement.

2. Replace damaged parts on the lid and

tube assembly.

Note

To prevent leakage when reinstall-

ing adapter (1), apply sealant (Loc-

tite #262) to the first two full threads.

3. Insert threaded end of the adapter (1)

into open end of nut (2).

4. Install adapter and nut in top of lid and

tube assembly. Use a 5/16-inch Allen

wrench to tighten firmly (10-12 Ft. Lbs.).

PAGE 2 SB-4-367-E

Safeguards

Adequate exhaust must be provided to keep air free of

accumulations of flammable vapors

Smoking must never be allowed in the spray area.

Fire extinguishing equipment must be present in the spray

area.

Wear eye protection.

Follow the requirements of the Material Safety Data Sheet

supplied by your coating material manufacturer.

Adequate exhaust must be provided to keep the air free of

accumulations of toxic materials.

Use a mask or respirator whenever there is a chance of

inhaling sprayed materials. The mask must be compatible

with the material being sprayed and its concentration.

Equipment must be as prescribed by an industrial hygienst

or safety expert, and be NIOSH approved.

Read the label or data sheet for the material you intend

to spray.

Do not use any type of spray coating material containing

these solvents.

Do not use these solvents for equipment cleaning or

flushing.

If in doubt as to whether a material is compatible – contact

your material supplier.

Note

Information that you should pay spe-

cial attention to.

Cause

Solvent and coatings can be highly flam-

mable or combustible, especially when

sprayed.

During cleaning and flushing, solvents

can be forcefully expelled from fluid

and air passages. Some solvents can

cause eye injury.

Certain materials may be harmful if

inhaled, or if there is contact with the

skin.

TSC-591 is stainless steel and can be

used with Halogenated Hydrocarbons.

TLC-576 is alumimum. The solvent

1, 1, 1- Trichloroethane and Methylene

Chloride (sometimes called methyl

chloride) can chemically react with the

aluminum used in most spray equip-

ment, and this cup, to produce an ex-

plosion hazard.

The following hazards may occur

during the normal use of this equip-

ment. Please read the following

chart.

Important information that tells how

to prevent damage to equipment, or

how to avoid a situation that might

cause minor injury.

Important information – a hazard that

may cause serious injury or loss of

life.

SAFETY PRECAUTIONS

This manual contains important information that ALL users should know and understand BEFORE using the equipment. This

information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use

the following terms to draw your attention to certain equipment labels and portions of this manual. Pay special attention to any label

or information that is highlighted by one of these terms:

Hazard

Fire

Solvent Spray

Inhaling Toxic

Substances

Explosion Hazard –

Incompatible Materials

SB-4-367-E PAGE 3

PARTS LIST

Ref. Replace. Ind. Parts

No. Part No. Description Req.

#•1 — Adapter 1

#•2 — Nut 1

#•3 — Cam 1

#•4 TGC-9-K5 **Tri-Seal Gasket 1

*5 — Air Adapter Body 1

*6 — Poppet 1

*7 — Air Adapter Stud 1

*8 — Straight Barb Fitting 1

*9 — O Ring 1

*10 TGC-429 Check Valve Assy 1

11 TGC-430 Complete Lid Assy. (For 1

TLC-576, Includes 1-10)

TSC-414 Complete Lid Assy. (For 1

TSC-591, Includes 1-10)

12 TLC-401 ••Teflon® lined cup 1

(for TLC-576)

TSC-400 Stainless Steel Cup 1

(for TSC-591)

*KK-4979 Check Valve Poppet Kit includes Ref. Nos. 5-10.

•KK-5007 Repair Kit for TLC-576 includes Ref. Nos. 1-4.

#KK-5008 Repair Kit for TSC-591 includes Ref. Nos. 1-4.

•• Registered Trademark of DuPont

** Registered Trademark of Tri-Seal International.

Repair kits include enough parts to repair one assembly.

Suffix -K designates a kit of multiple parts: Example: TGC-9-K5

is a kit of 5 gaskets.

Figure 1

Do not use abrasives such as a wire

brush or steel wool to clean the

inside of the Teflon lined cup. Dam-

age to the Tefon surface could re-

sult.

CLEANING

1. Disconnect spray gun from air supply.

2. Remove cup and empty paint, wipe

clean lid, fluid tube and inside cup.

3. Place a small quantity of solvent in the

cup. Replace and connect air supply to

gun. Spray solvent until clean.

4. Disconnect spray gun from air supply.

Remove cup and empty surplus sol-

vent, wipe clean with a lint free dry

cloth.

5. Spray solvent into the bottom and side

holes of the check valve. Do not direct

air pressure higher than 15 psi through

or at the check valve. This may dam-

age the valve. The check valve can be

removed for cleaning if needed. It

cannot be disassembled. Allowing

paint to dry on the ball or seat surfaces

may cause the check valve not to func-

tion properly.

6. Spray solvent into the poppet stem

hole. To prevent sticking, it must be

cleaned after each use.

Note

The cam and mating surfaces on

the lid and yoke normally don't

require removal for cleaning. Spray-

ing some materials containing

Teflon® or similar materials can

necessitate more frequent clean-

ing and possible disassembly of

the cam. The overspray containing

Teflon® can build up on the cam

and mating surfaces causing a con-

dition where the cam may loosen

during use.

7. Clean cam and mating surface on lid

with a solvent soaked Scotch™ pad

and blow dry. If cam loosening per-

sists, removal of the yoke and cam will

be required for more thorough clean-

ing of these parts. Again, use a sol-

vent soaked Scotch™ pad for this

purpose. Reassemble lid.

1Apply sealant (Loctite #262)

to first two full threads.

PAGE 4 SB-4-367-E

IMMERSION

Since all materials in the cup are highly solvent resistant, the cup

assembly may be immersed for cleaning. Immersion should not

exceed 24 hours. The use of paint strippers should be avoided,

because strippers will affect the aluminum as well as other non-

metallic components. If the lid gasket has become swollen from

prolonged exposure to solvents, it will return to its original size

without loss of properties when allowed to dry

WARRANTY

This product is covered by DeVilbiss' 1 Year Limited Warranty.

See SB-1-000 which is available upon request.

DeVILBISS WORLDWIDE SALES AND SERVICE LISTING – www.devilbiss.com

ITW INDUSTRIAL FINISHING

DeVilbiss has authorized distributors throughout the world. FOR TECHNICAL ASSISTANCE OR THE DISTRIBUTOR

NEAREST YOU, CALL TOLL FREE 1-888-992-4657 (U.S.A. AND CANADA ONLY). FOR LOCAL CALLS, SEE LISTING BELOW.

U.S./Canada Sales and Customer Service Office Address Telephone

GLENDALE HEIGHTS, IL 60139 195 Internationale Blvd. (630) 237-5000

Toll Free Fax No. 1-877-790-6965

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