DeWalt D55273 Bedienungsanleitung

D55273

Contractor’s Gas Wheeled Portable Air Compressor

Compresseur d’air portatif à essence, sur roues, de classe entrepreneur

Compresor de aire portátil a gasolina con ruedas para contratistas

INSTRUCTION MANUAL

GUIDE D'UTILISATION

MANUAL DE INSTRUCCIONES

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA

DE GARANTÍA.ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES

DE USAR EL PRODUCTO.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-800-4-DEWALT • www.dewalt.com

English

200

180

160

140

120

100

A. Pump Air Intake Filter

B. Engine Air Filter

C. Engine On/Off Switch

D. Air Tank Pressure Gauge

E. Regulated Pressure Gauge

F. Pressure Regulator

G. Air Outlet

H. Unloader Valve

I. Safety Valve

J. Air Tank Drain Valve

Pump Speciﬁcations

Inline, vertical twin cylinder, aluminum head

Single stage

Oil lubricated

Cast iron crankcase, cylinder and head

Bore: 2.756" (70 mm)

Stroke: 2.26" (57.5 mm)

Weight: 46 lbs. (20.86 kg)

Oil Capacity: 24.7 oz. (730 mL)

D55273 Air Compressor

K. Throttle Control

L. Pump Oil Dipstick

M. Pump Oil Drain Plug

N. Belt Tensioning Bolt

O. Low Oil Shut Down

P. Handle

Q. Handle Bracket

Engine Speciﬁcations

Honda GX160

Internal Combustion

4-stroke

3450 RPM

FIG. 1

NOT A

STEP

English

Speciﬁcations

MODEL WEIGHT HEIGHT WIDTH LENGTH AIR TANK

CAPACITY

(GALLONS)

APPROX.

UNLOADER

RESET

PRESSURE

APPROX.

BLOW OFF

PRESSURE

TYPICAL

VALUES

@ 100 PSI CFM

D55273 185 lbs.

(83.9 kg) 22.3"

(566.4 mm) 24.2"

(614.68 mm) 50"

(1270 mm) 10.5

39.7 liters 120 PSI

(827.4 kPa) 150 PSI

(1034.2 kPa)

10.3

PUMP CYLNDER

AND HEAD

GASOLINE

ENGINE

Hot Surfaces

AFTERCOOLER

FIG. 2 ENGINE

MUFFLER

CROSSOVER BAR

Deﬁnitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and

pay attention to these symbols.

DANGER: Indicates an imminently hazardous

situation which, if not avoided, will result in death

or serious injury.

WARNING: Indicates a potentially hazardous

situation which, if not avoided, could result in death

or serious injury.

CAUTION: Indicates a potentially hazardous

situation which, if not avoided, may result in minor

or moderate injury.

CAUTION: Used without the safety alert symbol

indicates a potentially hazardous situation which, if

not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY D

WALT TOOL, CALL US TOLL FREE AT:

1-800-4-DEWALT (1-800-433-9258)

English

DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Spilled gasoline and it’s

vapors can become ignited

from cigarette sparks, electri-

cal arcing, exhaust gases

and hot engine components

such as the muffler.

• Shut off engine and allow it to

cool before adding fuel to the

tank.

• Use care in filling tank to avoid

spilling fuel. Move unit away

from fueling area before start-

ing engine.

• Heat will expand fuel in the

tank which could result in

spillage and possible fire

explosion.

• Keep maximum fuel level

1/2" (12.7 mm) below bottom

of filler neck to allow for

expansion.

• Combustible materials

which come into contact

with hot engine parts can

become ignited.

• Add fuel outdoors in a well

ventilated area. Make sure

there are no sources of igni-

tion, such as cigarettes near

refueling location.

• Operate compressor in a

clean, dry, well ventilated

area a minimum of forty-

eight inches from any build-

ing, object or wall. Do not

operate unit indoors or in

any confined area.

• Operate compressor in an

open area away from dry

brush, weeds or other com-

bustible materials

Important Safety Instructions

WARNING: Do not operate this unit until you read and understand

this instruction manual and the engine instruction manual for safety,

operation and maintenance instructions.

WARNING: This product is not equipped with a spark arresting

muffler. If the product is not equipped and will be used around

flammable materials or on land covered with materials such as

agricultural crops, forest, brush, grass or other similar items, then

an approved spark arrester must be installed and is legally required

in the state of California. It is a violation of California statutes

section 130050 and/or sections 4442 and 4443 of the California

Public Resources Code, unless the engine is equipped with a spark

arrester, as defined in section 4442, and maintained in effective

working order. Spark arresters are also required on some U.S. Forest

Service land and may also be legally required under other statutes

and ordinances. Contact the engine manufacturer for information on

purchasing a spark arresting muffler.

WARNING: This product contains chemicals, including lead,

known to the State of California to cause cancer, and birth defects

or other reproductive harm.Wash hands after handling.

SAVE THESE INSTRUCTIONS

English

• Improperly stored fuel could

lead to accidental ignition.

Fuel improperly secured

could get into the hands of

children or other unqualified

persons.

• Store fuel in an OSHA-

approved container, in a

secure location away from

work area.

• Unattended operation

of this product could

result in personal injury

or property damage. To

reduce the risk of fire, do

not allow the compressor

to operate unattended.

• Always remain in attendance

with the product when it is

operating.

DANGER: RISK OF INJURY OR PROPERTY DAMAGE WHEN

TRANSPORTING OR STORING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Oil can leak or spill and could

result in fire or breathing

hazard; serious injury or

death can result. Oil leaks will

damage carpet, paint or other

surfaces in vehicles or trailers.

• Always place compressor

on a protective mat when

transporting to protect against

damage to vehicle from leaks.

Remove compressor from

vehicle immediately upon

arrival at your destination.

Always keep compressor level

and never lie on its side.

WARNING: RISK OF BURSTING

Air Tank: The air tank on your Air Compressor is designed and may

be UM coded (for units with air tanks greater than 6 inch diameter)

according to ASME Section VIII, Div. 1 rules. All pressure vessels

should be inspected once every two years. To find your state pressure

vessels inspector, look under the Division of Labor and Industries in

the government section of a phone book or call 1-800-4-

DEWALT

for

assistance.

The following conditions could lead to a weakening of the air tank, and

result in a violent air tank explosion:

WHAT CAN HAPPEN HOW TO PREVENT IT

• Failure to properly drain

condensed water from

air tank, causing rust and

thinning of the steel air tank.

• Drain air tank daily or after each

use. If air tank develops a leak,

replace it immediately with a

new air tank or replace the

entire compressor.

• Modifications or attempted

repairs to the air tank. • Never drill into, weld, or make

any modifications to the air

tank or its attachments. Never

attempt to repair a damaged or

leaking air tank. Replace with a

new air tank.

• Unauthorized modifications

to the unloader valve,

safety valve, or any other

components which control air

tank pressure.

• The air tank is designed

to withstand specific

operating pressures. Never

make adjustments or parts

substitutions to alter the factory

set operating pressures.

English

• Excessive vibration can

weaken the air tank and

cause rupture or explosion.

Excessive vibration will

occur if the compressor is

not properly mounted or

if engine operates above

recommended RPM.

• Do not remove the stiffener bar

connecting the compressor

pump to the engine, except

to adjust belt tension, Then

securely tighten the stiffener

bar bolts.This bar controls unit

vibration.

Attachments & accessories:

• Exceeding the pressure rating

of air tools, spray guns, air

operated accessories, tires,

and other inflatables can

cause them to explode or

fly apart, and could result in

serious injury.

• Follow the equipment

manufacturers recommendation

and never exceed the maximum

allowable pressure rating

of attachments. Never use

compressor to inflate small

low pressure objects such

as children’s toys, footballs,

basketballs, etc.

Tires:

• Over inflation of tires could

result in serious injury and

property damage.

• Use a tire pressure gauge to

check the tires pressure before

each use and while inflating

tires; see the tire sidewall for

the correct tire pressure.

NOTE: Air tanks, compressors and

similar equipment used to inflate

tires can fill small tires similar to

these very rapidly. Adjust pressure

regulator on air supply to no more

than the rating of the tire pressure.

Add air in small increments and

frequently use the tire gauge to

prevent over inflation.

WARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The compressed air stream

can cause soft tissue damage

to exposed skin and can

propel dirt, chips, loose

particles, and small objects

at high speed, resulting in

property damage or personal

injury.

• Always wear certified safety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using

the compressor.

• Never point any nozzle or

sprayer toward any part of

the body or at other people or

animals.

• Always turn the compressor off

and bleed pressure from the

air hose and air tank before

attempting maintenance,

attaching tools or accessories.

English

DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Breathing exhaust fumes

will cause serious injury

or death! Engine exhaust

contains carbon monoxide,

an odorless and deadly gas.

• Always operate air compressor

outside in a clean, well

ventilated area. Avoid enclosed

areas such as garages,

basements, storage sheds,

which lack a steady exchange

or air. Keep children, pets

and others away from area of

operation.

• The compressed air directly

from your compressor is not

safe for breathing.The air

stream may contain carbon

monoxide, toxic vapors,

or solid particles from the

air tank. Breathing these

contaminant's can cause

serious injury or death.

• Air obtained directly from the

compressor should never be

used to supply air for human

consumption. In order to use air

produced by this compressor

for breathing, suitable filters and

in-line safety equipment must

be properly installed. In-line

filters and safety equipment

used in conjunction with the

compressor must be capable

of treating air to all applicable

local and federal codes prior to

human consumption.

• Sprayed materials such as

paint, paint solvents, paint

remover, insecticides, weed

killers, may contain harmful

vapors and poisons.

• Work in an area with good

cross ventilation. Read and

follow the safety instructions

provided on the label or safety

data sheets for the materials

you are spraying. Always use

certified safety equipment:

NIOSH/OSHA respiratory

protection designed for use with

your specific application.

WARNING: RISK OF HOT SURFACES

WHAT CAN HAPPEN HOW TO PREVENT IT

• Touching exposed metal such

as the compressor head,

engine head, engine exhaust

or outlet tubes, can result in

serious burns.

• Never touch any exposed

metal parts on compressor

during or immediately after

operation. Compressor will

remain hot for several minutes

after operation

• Do not reach around

protective shrouds or attempt

maintenance until unit has

been allowed to cool.

English

WARNING:

RISK FROM MOVING PARTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• The engine can start

accidentally if the flywheel is

turned by hand or moved by

pulling on the starter rope.

• Always disconnect the spark

plug and bleed pressure from

the air tank before performing

maintenance.

• Moving parts such as the

pulley, flywheel, and belt can

cause serious injury if they

come into contact with you or

your clothing.

• Never operate the compressor

with guards or covers which are

damaged or removed.

• Keep your hair, clothing, and

gloves away from moving parts.

Loose clothes, jewelry, or long

hair can be caught in moving

parts.

• Air vents may cover moving

parts and should be avoided as

well.

• Attempting to operate

compressor with damaged or

missing parts or attempting

to repair compressor with

protective shrouds removed

can expose you to moving

parts and can result in serious

injury.

• Any repairs required on this

product should be performed

by a

DEWALT factory

service center or a DEWALT

authorized service center

WARNING: RISK OF UNSAFE OPERATION

WHAT CAN HAPPEN HOW TO PREVENT IT

• Unsafe operation of your air

compressor could lead to seri-

ous injury or death to you or

others.

• Review and understand all

instructions and warnings in

this manual.

• Become familiar with the oper-

ation and controls of the air

compressor.

• Keep operating area clear of all

persons, pets, and obstacles.

• Keep children away from the

air compressor at all times.

• Do not operate the product

when fatigued or under the

influence of alcohol or drugs.

Stay alert at all times.

• Never defeat the safety fea-

tures of this product.

• Equip area of operation with a

fire extinguisher.

• Do not operate machine with

missing, broken, or unautho-

rized parts.

• Never stand on the

compressor.

English

WARNING: RISK OF

INJURY FROM LIFTING

WHAT CAN HAPPEN HOW TO PREVENT IT

• Serious injury can result

from attempting to lift too

heavy an object.

• The compressor is too heavy

to be lifted by one person.

Obtain assistance from others

before lifting.

CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

•

Under some conditions and

duration of use, noise from

this product may contribute

to hearing loss.

• Always wear certified safety

equipment: ANSI S12.6

(S3.19) hearing protection.

SAVE THESE INSTRUCTIONS

FOR FUTURE USE

FEATURES

UNLOADER VALVE

When the maximum air tank pressure is obtained, the unloader

valve (H) will blow-off. This will cause the compressor to exhaust

the air to the atmosphere and not the tank.

Manual Lock: The manual lock allows you to manually unload the

compressor with air pressure in the air tank. To operate the manual

lock:

Rotate the manual lock unloader

OPEN CLOSED

lever to the open position to

prevent air tank pressure buildup.

Rotate manual lock unloader

lever to the closed position after

starting the engine to allow air

tank pressure to build. NOTE: Air

will not build in tank when manual lock unloader lever in the open

position.

SAFETY VALVE

This valve (I) is designed to prevent system failures

by relieving pressure from the system when the

compressed air reaches a predetermined level. The

valve is preset by the manufacturer and must not be

removed or modified in any way.

AIR INTAKE FILTER

The filter (A) is designed to clean air entering the pump. A

To ensure the pump continually receives a clean,

cool, and dry air supply the filter must always be clean

and the filter intake must be free from obstructions.

AIR TANK DRAIN VALVE

The drain valve (J) is used to remove J

moisture from the air tank after the air

compressor is shut off.

AIR TANK PRESSURE GAUGE

The air tank pressure gauge (D) indicates

air pressure in the air tank.

English

REGULATED PRESSURE GAUGE

The regulated pressure gauge (E) indicates

200

180

160

140

120

100

the air pressure available at the outlet side

of the regulator. This pressure is controlled

by the regulator and is always less or equal

to the air tank pressure.

REGULATOR

The regulator knob (F) controls the air pressure coming from the air

tank.

Adjusting Regulator

1. Pull regulator knob (F) out.

2. Turn knob clockwise to increase regulated pressure and

counterclockwise to decrease regulated pressure.

3. When desired pressure is shown on the regulated pressure

gauge push knob in to lock.

THROTTLE CONTROL

When maximum air tank pressure is reached and

the unloader valve vents air, it activates the throttle

control (K) on the engine. This gas saving feature

holds the engine at a factory-set idling speed until

air pressure in the air tank drops to reset pressure.

The unloader valve then reactivates the throttle

control and accelerates the engine to full throttle.

LOW OIL SHUT DOWN SENSORS

The air compressor engine and pump are equipped

with low oil shutdown sensors (O). These are

safety devices designed to protect your engine and

pump from damage in the event the oil level in the

crankcase is below minimum.

If the oil in the pump or engine gets low while the air compressor is

running it will automatically shut down the engine and will not restart

until oil is added to the engine or pump. If the oil is low before start-

up, the engine will not start until oil is added.

NOTE: The low oil shutdown sensors are very sensitive. You must

fill the engine and pump to the full mark on the dipstick to inactivate

this safety device.

INSTALLATION

Assembly (Fig. 1)

HANDLE

Assembly handle (P) to handle bracket (Q) using hardware supplied.

The nuts supplied will not spin onto bolts, after two turns a wrench,

ratchet, or air tool needs to be used to tighten securely.

INSTALLING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

2. Apply sealant tape to hose threads.

3. Assemble hose(s) to air outlet(s) (G). IMPORTANT: Do not

assemble splitters directly to the air outlet(s) (G).

NOTE: Assembling quick connect bodies to air outlets (G) and quick

connect plugs to hose ends make connecting and disconnecting

hoses simple and easy. Quick connect bodies and plugs are

available for purchase from your local dealer or authorized service

center.

DISCONNECTING HOSES

WARNING: Risk of unsafe operation. Firmly grasp hose in hand

when installing or disconnecting to prevent hose whip.

1. Ensure regulated pressure gauge reads 0 PSI (0 kPa).

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