DeWalt DXCM072-0030 Bedienungsanleitung

DXCM072-0030

Automatic Electronic Tank Drain Kit

Trousse de drainage électronique automatique de réservoir

Kit de drenaje electrónico automático del depósito

INSTRUCTION MANUAL

MODE D’EMPLOI

MODO DE EMPLEO

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y

PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-888-895-4549 • www.DEWALT.com

MAT Industries, LLC, Long Grove, IL 60047

English

DXCM072-0030 Electronic Tank Drain Kit

Specications

MODEL DXCM072-0030

Cycle Time 0.5 - 45 Minutes

Discharge Time 0.5 - 10 Seconds

Supply Voltage 120V, 15A

Environmental Protect Nema 4

Operating Temperature 33°F - 140°F

Maximum Pressure 230 PSI

Orifice Size 3/16”

A. Flexible drain tube with swivel elbow

B. Electronic tank drain timer

C. Strainer ball valve

D. Elbow

E. Clear drain hose assembly

F. Mounting bracket

G. Screws, #10-32 x 1/2 in.

H. Lock washers, #10

I. Socket head cap screws, 1/4-20 x 1 in.

J. Complete assembled tank drain

FIG. 1

ABC

English

Denitions: Safety Guidelines

The definitions below describe the level of severity

for each signal word. Please read the manual and pay attention

to these symbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

Used without the safety alert symbol indicates a potentially

hazardous situation which, if not avoided, may result in

property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT

THIS OR ANY D

WALT TOOL, CALL US TOLL FREE AT:

1-888-895-4549

Important Safety Instructions

WARNING: Some dust created by power sanding, sawing,

grinding, drilling, and other construction activities contains

chemicals known to the State of California to cause cancer, birth

defects or other reproductive harm. Some examples of these

chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement and other masonry

products

• Arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you

do this type of work. To reduce your exposure to these chemicals:

work in a well-ventilated area, and work with approved safety

equipment, always wear OSHA/MSHA/NIOSH approved, properly

fitting face mask or respirator when using such tools. When using air

tools, basic safety precautions should always be followed to reduce

the risk of personal injury.

WARNING: CONTAINS LEAD. May be harmful if eaten or

chewed. May generate dust containing lead. Wash hands after

use. Keep out of reach of children.

WARNING: This product can expose you to chemicals

including Lead and Di(2-ethylhexyl) phthalate (DEHP), which

are known to the State of California to cause cancer and birth

defects or other reproductive harm. For more information go to

www.P65Warnings.ca.gov.

SAVE THESE INSTRUCTIONS

WARNING:

Improper operation or maintenance of this product

could result in serious injury and property

damage. Read and understand all warnings and

operating instructions before using this

equipment. When using air tools, basic safety

precautions should always be followed to reduce

the risk of personal injury.

WARNING:

Read and understand this instruction manual and tool

labels before installing, operating or servicing this tool.

Keep these instructions in a safe accessible place.

Operators and others in work area must wear ANSI Z87.1

CAN/CSA Z94.3 approved safety glasses with side shields.

Operators and others in work area must wear ear

protection.

English

WARNING:

• Do Not Use oxygen or reactive gases; explosion may occur.

• Do Not Exceed air pressure of 230 PSI.

• Read all manuals included with this product carefully.

Be thoroughly familiar with the controls and the proper use

of the equipment.

• Do not exceed any pressure rating of any component

in the system.

• Disconnect the air tool from air supply before changing tools

or attachments and during non-operation.

• Always use attachments designed for use with air

powered tools.

• Do not use damaged or worn attachments.

• Check air hoses for weak or worn condition before each use.

Make sure all connections are secure.

• Keep all nuts, bolts and screws tight and ensure equipment is

in safe working condition.

DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Exceeding the maximum

pressure rating of tools

accessories could cause an

explosion resulting

in serious injury.

• Use compressed air regu-

lated to a maximum pressure

at or below the rated pressure

of any attachments.

DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Abrasive tools, such as

grinders, sanders, and

cut-off tools generate dust

and abrasive materials which

can be harmful to human

lungs and respiratory system.

• Always wear MSHA/NIOSH

approved, properly fitting face

mask or respirator when using

such tools.

CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

• Long term exposure to noise

produced from the operation

of air tools can lead to

permanent hearing loss.

• Always wear ANSI (S3.19)

hearing protection.

English

WARNING: RISK OF INJURY

WHAT CAN HAPPEN HOW TO PREVENT IT

• Air tools can propel loose

objects or other materials

throughout the work area.

• Keep work area clean and free

of clutter. Keep children and

others away from work area

during operation of the tool.

• Keep work area well lit.

• Exceeding the pressure rating

of air hoses can cause them

to explode or fly apart, and

could result in serious injury.

•

Use compressed air regulated

to a maximum pressure at or

below the rated pressure of

any attachments.

•

Never use oxygen, carbon

dioxide or other bottled gases

as a power source for air tools.

•

Protect air lines from damage

or puncture.

•

Check air hoses for weak or

worn condition before each

use. Make sure all connections

are secure.

WARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Air powered equipment and

power tools are capable of

propelling materials such as

metal chips, saw dust, and

other debris at high speed,

which could result in serious

eye injury.

• Always wear ANSI Z87.1 CAN/

CSA Z94.3 approved safety

glasses with side shields.

• Never leave operating tool

unattended. Disconnect air

hose when tool is not in use.

• Compressed air can be

hazardous. The air stream

can cause injury to soft tissue

areas such as eyes, ears, etc.

Particles or objects propelled

by the stream

can cause injury.

• For additional protection use an

approved face shield in addition

to safety glasses.

SAVE THESE INSTRUCTIONS FOR FUTURE

USE

English

FEATURES

FLEXIBLE TANK DRAIN WITH SWIVEL ELBOW

The flexible stainless steel drain tube with a swivel elbow (A) allows

for easy connection of the Auto Drain to the bottom of the air

compressor tank.

ELECTRONIC TANK DRAIN TIMER

The tank drain timer (B) automatically drains condensation from

the air compressor tank by simply setting the desired cycle and

discharge times.

STRAINER BALL VALVE

The strainer ball valve (C) filters out any debris coming from the tank

condensation.

DRAIN HOSE

The drain hose (E) is used to direct moisture to a nearby floor drain

or container.

MOUNTING BRACKET

Universal multi-purpose mounting bracket (F) attaches the Automatic

Tank Drain assembly (K) to various tank configurations.

INSTALLATION

DANGER: This product is specifically designed for compressed

air service ONLY.

WARNING: ALWAYS turn compressor OFF, disconnect from

power source, and drain all pressure from system before servicing.

WARNING: RISK OF INJURY - DO NOT install the electronic

tank drain until all pressure has been drained from the tank and

the power to the unit has been disconnected.

Note: Do not allow condensate to freeze in the tank and drain

valve.

Note: These products are designed specifically for compressed

air service only.

Note: Use a thread sealer or Teflon® tape on all male threads.

Note: Dispose of condensate in accordance with local, state

or federal guidelines.

1. Start threading the two screws (I) into the mounting bracket (F).

2. Install the mounting bracket (F) onto the bottom of the

electronic tank drain timer (B) with washers (H) and screws (G).

Tighten using an adjustable wrench.

CAUTION: Make sure the air system is drained to zero “0”

before removing petcock and before installing the flexible drain

tube.

3. Remove the existing petcock from the bottom of the tank

using an adjustable wrench.

4. Install the elbow end of the flexible drain tube (J) into the

bottom of the tank. Tighten using an adjustable wrench.

5. Attach the strainer ball valve (C) to the back of the electronic

tank drain timer (B). Tighten using an adjustable wrench.

6. Attach the straight swivel end of the flexible drain tube (A) into

the end of the strainer ball valve (C). Tighten using an

adjustable wrench.

7. Attach the clear drain hose assembly (E) to the electronic

automatic drain timer (B). Tighten using an adjustable

wrench.

8. Attach the mounting bracket (F) to the tank drain assembly (J)

to the bottom of the tank according to examples in figures

2-5. Tighten screws securely using a 3/16 in. Allen wrench.

9. Supply the electronic tank drain timer with the proper

electrical supply voltage.

English

TYPICAL INSTALLATION

Formed Feet Channel Feet

Ring Base 1 Ring Base 2

Fig 2 Fig 3

Fig 4 Fig 5

OPERATION

USING THE ELECTRONIC AUTOMATIC TANK DRAIN

WARNING: Do not operate the Electronic Automatic Tank

Drain outside the following pressure and temperature ranges.

Maximum pressure 230 psi

Compressed air temperature 33 to 265°F

Ambient temperature 33 to 140°F

1. Open the strainer ball valve (see

OPEN

CLOSE CLOSE

STRAINER BALL

VALVE

SELF CLEANING

VALVE

Fig 6

Fig. 6).

2. Set the “time off” and “time on”

knobs on front of the electronic

tank drain timer (B) (see Timer

Settings section).

3. During compressor operation,

check for air leaks.

SETTING THE TIMER

1. The “time off” setting determines the interval between cycles

from 30 seconds to 45 minutes. The “time on” setting

determines the actual time the compressor drains

condensate (.5 seconds to 10 seconds) from the 1/4 in. or 1/2

in. condensate outlet port.

2. The timer’s cycle rate and drain opening time should be

adjusted to open just long enough to discharge the

condensate. The timer is properly set when it opens and

discharges condensate and then vents air for approximately

one second before closing. Adjustments may be made

depending on many factors, including humidity and duty

cycle.

3. To check the “time on” setting to see if it is draining long

enough, press the “TEST” button. The compressor will drain

the condensate for the length of time set. Adjust the “time

on” setting accordingly.

NOTE: The “OFF” light should be illuminated to show that the

timer is working. The only time the “ON” light will come on is when

the condensate is draining or the “TEST” button is pressed.

English

FIG 7

MAINTENANCE

NOTE: The following maintenance schedule has been developed

for typical application. Maintenance intervals should be shortened

in harsher environments.

DRAIN VALVE MAINTENANCE SCHEDULE

DAILY Test the strainer ball valve for proper

operation. Operate the self cleaning valve if

needed.

MONTHLY (EVERY 30 DAYS) Turn the self cleaning valve to the open

position for 1-2 seconds then turn to the

closed position.

CAUTION: Always wear ANSI X87.1 approved safety goggles

when performing maintenance. High pressure can cause injury

from flying debris.

To clean the strainer ball valve assembly:

1. Turn the self cleaning valve to the “OPEN” position for 1-2

seconds. This will blow out any debris that may be in the

valve.

2. Turn the self cleaning valve to the “CLOSED” position.

TROUBLESHOOTING

WARNING: ALWAYS turn compressor OFF, disconnect from

power source, and drain all pressure from system before servicing.

Problem Possible Cause Solution

Valve will not

close.

Debris in self cleaning

valve.

Clean valve (See

“Maintenance”).

Short in electrical

component.

Check the power cord for

proper connection.

Timer will not

activate.

No electrical supply. Apply power

Clogged port. Clean valve (See

“Maintenance”).

Clogged strainer ball

valve.

Clean valve (See

“Maintenance”).

Condensate not

discharging.

Filter in strainer ball valve

could be clogged.

Clean valve (See

“Maintenance”).

FREE WARNING LABEL REPLACEMENT: If your warning labels

become illegible or are missing, call 1-888-895-4549 for a free

replacement.

English

PRECAUCIÓN

ATTENTION

Risk of bursting. Do not exceed 230 PSI.

Risque d'éclatement. Ne pas dépasser 1585

kPa (230 lb/po²).

Riesgo de estallar. No sobrepase los

230 PSI.

CAUTION

098-5293

098-5294

MISE EN GARDE :

Pour empêcher le mouvement ou le

fouettement du tuyau de purge durant

l’utilisation, l’extrémité du tuyau flexible

doit être fixée à un tuyau de purge

approprié ou à un conteneur.

PRECAUCIÓN:

Para evitar que la manguera de drenaje

se mueva o se caiga durante la operación,

la terminación de la manguera debe estar

asegurada a una línea de drenaje o

contenedor adecuados.

CAUTION:

To prevent movement or

whipping of the drain hose

during operation, the end of

the hose must be secured to a

suitable drain line or container.

SERVICE INFORMATION

Please have the following information available for all service calls:

Model Number _____________________________________________

Date and Place of Purchase _________________________________

TWO YEAR LIMITED WARRANTY: DEWALT Industrial Tools

(the Company) warrants that for a period of twenty four (24)

months from the date of purchase, it will replace or repair, free

of charge, for the original retail purchaser only, any part or parts,

manufactured by the Company, found upon examination by

the Company or its assigned representatives, to be defective in

material or workmanship or both. All transportation charges for

parts submitted for replacement or repair under this warranty

must be borne by the original retail purchaser. This is the exclusive

remedy under this warranty.

Failure by the original retail purchaser to install, maintain and

operate said equipment in accordance with good industry

practices, or failure to comply with the specific recommendations

of the Company set forth in the owner’s manual, shall render

this warranty null and void. The Company shall not be liable for

any repairs, replacements, or adjustments to the equipment

or any costs for labor performed by the purchaser without the

Company’s prior written approval. The effects of corrosion,

erosion and normal wear and tear are specifically excluded from

this warranty.

THE COMPANY MAKES NO OTHER WARRANTY OR

REPRESENTATION OF ANY KIND WHATSOEVER,

EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE. ALL

IMPLIED WARRANTIES, INCLUDING ANY WARRANTY

OF MERCHANTABILITY AND FITNESS FOR PARTICULAR

PURPOSE ARE HEREBY DISCLAIMED. LIABILITY FOR

CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER ANY

AND ALL WARRANTIES, OTHER CONTRACTS, NEGLIGENCE,

OR OTHER SORTS IS EXCLUDED TO THE EXTENT

EXCLUSION IS PERMITTED BY LAW.

Notwithstanding the above, any legal claim against the Company

shall be barred if legal action thereon is not commenced

within twenty-four (24) months from the date of purchase or

delivery whichever occurs last. This warranty constitutes the

entire agreement between the Company and the original retail

purchaser and no representative or agent is authorized to alter

the terms of same without expressed written consent of the

Company.

Français

DXCM072-0030 Trousse de drainage

électronique de réservoir

A. Tuyau flexible de drainage avec coude pivotant

B. Minuterie électronique de drainage de réservoir

C. Soupape à bille avec filtre

D. Coude

E. Ensemble de tuyau transparent de drainage

F. Support de montage

G. Vis, #10-32 x 13 mm

H. Rondelles-freins, #10

I. Vis à tête creuse, 1/4-20 x 25 mm

J. Assemblage complet de drainage de réservoir

Spécications

MODÈLE DXCM072-0030

Temps de cycle 0.5 - 45 minutes

Temps de décharge 0.5 - 10 secondes

Tension d'alimentation 120V, 15A

Protection de l'environnement Nema 4

Température de fonctionnement 1°C - 60°CF (33°F - 140°F)

Pression maximale 230 psi

Taille d'orifice 3/16 po

FIG. 1

ABC

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