Digistar EZ3600 Bedienungsanleitung

EZ3600

User manual

Ft. Atkinson, Wisconsin USA

Panningen, the Netherlands

www.digi-star.com

D371 -GB Rev D May 10

HELLO

Table of contents

D3715-GB Rev D EZ3600 User' s manual

T BLE OF CONTENTS

FEED MANAGEMENT SOFTWARE ................................................................................................ 1

CAB CONTROL (WIRELESS) .......................................................................................................... 2

SAFETY DURING USE .................................................................................................................... 3

Check system before use .............................................................................................................. 3

Cleaning ........................................................................................................................................ 3

Charging battery and welding ........................................................................................................ 3

OVERVIEW WEIGHING INDICATOR .............................................................................................. 4

OPERATION ..................................................................................................................................... 6

Switching on the weighing indicator .............................................................................................. 6

USING EZ3600(V) AS A DATA TRANSFER UNIT ........................................................................... 7

DATA TRANSFER ............................................................................................................................ 8

DataKey mode ............................................................................................................................... 8

DataLink modes ............................................................................................................................ 8

Weighing indicator data formats .................................................................................................... 8

LOADING AND FEEDING IN COMPLETE LOAD MODE ................................................................ 9

Loading recipes ............................................................................................................................. 9

Resizing recipe weight .................................................................................................................. 9

Feeding groups ........................................................................................................................... 10

LOADING AND FEEDING IN RECIPE AND GROUP LIST MODE ................................................ 11

Loading the recipe ....................................................................................................................... 11

Resizing recipe weight ................................................................................................................ 11

Feeding groups ........................................................................................................................... 12

ADVANCED FUNCTIONS .............................................................................................................. 13

Partially feeding groups ............................................................................................................... 13

Return to the skipped ingredient ................................................................................................. 13

Changing the feeding cycle number ............................................................................................ 13

Clearing the indicator memory .................................................................................................... 14

Re-using recipe / group data ....................................................................................................... 14

Adding a group to group list ........................................................................................................ 14

EZ3600(V) FRONT PANEL PROGRAMMING ............................................................................... 16

PROGRAMMING RECIPES ........................................................................................................... 17

Changing the programming method ............................................................................................ 17

Changing ingredient names ........................................................................................................ 17

Printing an ingredient name ........................................................................................................ 18

Programming a new recipe ......................................................................................................... 18

Changing ingredient amounts in the recipe ................................................................................. 19

Deleting recipe ............................................................................................................................ 20

Calling up a recipe ....................................................................................................................... 20

PRINTING RECIPES ...................................................................................................................... 21

Printing a single recipe ................................................................................................................ 21

Printing all the recipes ................................................................................................................. 21

LOADING AND DOSING OUT RECIPES ....................................................................................... 22

Loading recipe according to amount per animal ......................................................................... 22

Dosing out recipe ........................................................................................................................ 23

ADDITIONAL FUNCTIONS ............................................................................................................ 24

Holding the displayed amount ..................................................................................................... 24

Printing ........................................................................................................................................ 24

Backlight intensity ........................................................................................................................ 24

Deleting accumulative ingredient amounts .................................................................................. 2

COMMONLY USED DIRECT ACCESS NUMBERS ....................................................................... 26

Pre-alarm ..................................................................................................................................... 26

Automatically advancing ingredients ........................................................................................... 26

Tolerance .................................................................................................................................... 26

Group tolerance ........................................................................................................................... 27

Table of contents

D3715-GB Rev D EZ3600 User' s manual

Delay time ................................................................................................................................... 27

Automatically advancing to next ingredient / Manually advancing to next group ........................ 28

Drive ratio .................................................................................................................................... 28

Weighing indicator ID / feed mixer ID .......................................................................................... 28

Radio number .............................................................................................................................. 29

Changing the recipe amount on the weighing indicator .............................................................. 29

Setting the time ........................................................................................................................... 29

Setting the date ........................................................................................................................... 30

TMR Tracker or Front Panel programming ................................................................................. 30

LIST WITH DIRECT ACCESS NUMBERS ..................................................................................... 31

TROUBLE SHOOTING ................................................................................................................... 34

INSTALLATION .............................................................................................................................. 36

Mounting the indicator ................................................................................................................. 36

Load cell direction ....................................................................................................................... 36

Connecting the cables ................................................................................................................. 37

Connecting load cells to J-Box .................................................................................................... 38

Changing setup and calibration numbers .................................................................................... 38

OPTIONAL EQUIPMENT ............................................................................................................... 39

Rotation counter sensor .............................................................................................................. 39

Transmitter/receiver .................................................................................................................... 39

Remote displays .......................................................................................................................... 39

APPENDIX A1: EC DECLARATION OF CONFORMITY

contents of this manual are subject to change without notice. All efforts have been made to assure the accuracy of the contents of this manual. However,

should any errors be detected, Digi-Star would greatly appreciate being informed of them. The above notwithstanding, Digi-Star can assume no

responsibility for any errors in this manual or their consequence.

Feed management software

D3715-GB Rev D EZ3600 User's manual

FEED M N GEMENT SOFTW RE

A full featured Windows

based system that offers powerful and easy to

use features.

>>For additional information, see www.digi-star.com

Cab control (wireless)

D3715-GB Rev D EZ3600 User's manual

C B CONTROL (WIRELESS)

Features

• Wireless remote operation in front loader with full key control of the weighing indicator

mounted on the feed mixer.

• Thanks to Cab Control the weight can be easily readout in your front loader.

• Ingredients can be loaded more accurately.

Functions

• Communicates with several feed mixers

• Easily call-up recipes without leaving the front loader.

• Manual advance when loading ingredients.

Specifications

• Built-in wireless 2.4 GHz radios

• Range up to 1000ft (300m)

• 24 channels

• 12 or 24 Vdc systems

>>For additional information, see www.digi-star.com

Safety during use

D3715-GB Rev D EZ3600 User's manual

S FETY DURING USE

Caution

Check system before use

Before you are going to use the Digi-Star weighing system you need to check the proper working

of the system by charging all weighing points with a known weight.

Digi-Star cannot be held responsible for deviations and problems arising from incorrect use of the

weighing indicator, incorrect calibration or settings. Furthermore Digi-Star cannot be held

responsible for deviations and problems arising from technical problems to the system.

Cleaning

Do not use running water (high pressure cleaners, hoses) to clean the indicator.

Charging battery and welding

During welding you need to remove the weighing bars to avoid damaging. If this is not possible,

you need to place the “ground” clip as close to the welding point as possible, in order to avoid that

current can flow through the weighing bars.

Digi-Star cannot be held responsible for problems arising from welding or charging of the battery.

Disconnect all cables

Remote display

(optional)

J-Box

Weighing indicator

Overview weighing indicator

D3715-GB Rev D EZ3600 User's manual

OVERVIEW WEIGHING INDIC TOR

1. – press and hold for 3 seconds to zero balance the weighing indicator.

2. Warning light pre-alarm – light flashes and alarm sounds when weight is within preset limit.

3. – to hold displayed weight when moving the machine.

4. – to set mixing time

. – to switch on weighing indicator . Press this key while the weighing indicator is on to run

the self test.

6. – to switch off weighing indicator.

7. Display – to display actual values and settings.

8. – to temporarily zero the weighing indicator [Net mode].

9. – to register or print the displayed weight.

10. – to toggle between net and gross weights.

11. – to select recipes.

12. – to enter user and feed cycle numbers. Any user number can be entered as long as this

number has not been assigned by the management software.

>>See pages 36, 37 and 38 for installation instructions.

Overview weighing indicator

D3715-GB Rev D EZ3600 User's manual

13. – to clear <Backspace>

14. – to start dosing out recipe for groups [List mode]. See page 12.

1 . – to confirm modification or select the next item.

16. Arrow keys – to scroll through a list of information.

17. Keyboard – to enter numbers and letters.

18. – to display extra information.

19. – to display extra tasks.

20. – to perform the selected task.

21. DataKey – to transfer data from computer to weighing indicator and vice versa.

22. Serial port/printer port – communication with inputs and outputs of the computer and other

digital devices (optional).

23. Port for remote display – to connect the remote display (optional).

24. Load cell port – to connect the J-Box cable.

2 . Power supply port – to connect the power supply cable.

26. Port for DataKey – to insert the DataKey. Turn the DataKey to upload/download data.

27. Serial number

>>See pages 36, 37 and 38 for installation instructions.

Operation

D3715-GB Rev D EZ3600 User's manual

OPER TION

Switching on the weighing indicator

1. Press .

2. Enter the user number, if required.

3. Press .

4. Press and hold for 3 seconds to zero

balance the weighing indicator.

LLO

user

Using EZ3600(V) as a data transfer unit

D3715-GB Rev D EZ3600 User's manual

USING EZ3600(V) S D T TR NSFER UNIT

Recipes can be programmed using the TMR Tracker software and sent to the EZ3600(V) unit via

DataKey or DataLink. When running in “PC” mode it is not possible to program a recipe using the

front panel.

To set unit to PC programmable see page 30 TMR Tracker or Front Panel programming.

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