Digital Equipment StorageWorks HSZ50 Bedienungsanleitung

DIGITALStorageWorks

HSZ50ArrayController

HSOFVersion5.1

ServiceManual

Part Number: EK-HSZ50-SV.C01

March 1997

Software Version: HSOF Version 5.1

Digital Equipment Corporation

nard, Massachusetts

March, 1997

While Digital Equipment Corporation believes the information included in this manual

is correct as of the date of publication, it is subject to change without notice. DIGITAL

makes no representations that the interconnection of its products in the manner

described in this document will not infringe existing or future patent rights, nor do the

descriptions contained in this document imply the granting of licenses to make, use, or

sell equipment or software in accordance with the description. No responsibility is

assumed for the use or reliability of firmware on equipment not supplied by DIGITAL

or its affiliated companies. Possession, use, or copying of the software or firmware

described in this documentation is authorized only pursuant to a valid written license

from DIGITAL, an authorized sublicensor, or the identified licensor.

Commercial Computer Software, Computer Software Documentation and Technical

Data for Commercial Items are licensed to the U.S. Government with DIGITAL’s

standard commercial license and, when applicable, the rights in DFAR 252.227-7015,

“Technical Data—Commercial Items.”

Printed in U.S.A.

Alpha, CI, DCL, DECconnect, DECserver, DIGITAL, DSSI, HSC, HSJ, HSD, HSZ,

MSCP, OpenVMS, StorageWorks, TMSCP, VAX, VAXcluster, VAX 7000, VAX

10000, VMS, VMScluster, and the DIGITAL logo are trademarks of Digital Equipment

Corporation. All other trademarks and registered trademarks are the property of their

respective holders.

This equipment has been tested and found to comply with the limits for a Class A

digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference when the equipment is

operated in a commercial environment. This equipment generates, uses and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction

manual, may cause harmful interference to radio communications. Operation of this

equipment in a residential area is likely to cause harmful interference in which case the

user will be required to correct the interference at his own expense. Restrictions apply

to the use of the local-connection port on this series of controllers; failure to observe

these restrictions may result in harmful interference. Always disconnect this port as

soon as possible after completing the setup operation. Any changes or modifications

made to this equipment may void the user's authority to operate the equipment.

Warning!

This is a Class A product. In a domestic environment this product may cause radio

interference in which case the user may be required to take adequate measures.

Achtung!

Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei

Betrieb dieses Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer

für entsprechende Gegenmaßnahmen verantwortlich ist.

Avertissement!

Cet appareil est un appareil de Classe A. Dans un environnement résidentiel cet

appareil peut provoquer des brouillages radioélectriques. Dans ce cas, il peut être

demandé à l’ utilisateur de prendre les mesures appropriées.

Table of Contents

1 Troubleshooting

Introduction............................................................................................................1–2

Interpreting controller LED codes...........................................................................1–2

Troubleshooting HSZ50 controllers ........................................................................1–7

Troubleshooting when you cannot access host units......................................... 1–7

Troubleshooting on a DIGITAL UNIX system................................................. 1–8

Using the DIGITAL UNIX file utility..................................................... 1–9

OpenVMS host troubleshooting...................................................................... 1–10

Troubleshooting application errors................................................................. 1–11

Locating a device error .........................................................................1–11

Controller generated event.................................................................... 1–19

Locating a host bus error.......................................................................1–26

Command Timeout (Host system timeout) .............................................. 1–26

Select timeout (SCSI protocol timeout).................................................. 1–30

Identifying unit attention errors............................................................. 1–33

OpenVMS unit attention.......................................................................... 1–33

DIGITAL UNIX unit attention................................................................ 1–37

Using FMU to describe event log codes................................................................ 1–42

FMU Command Example ..................................................................... 1–44

Using FMU to Describe Recent Last Fail or Memory

System Failure Codes .................................................................................. 1–44

FMU Output Example........................................................................... 1–45

Testing disks (DILX)............................................................................................ 1–46

Running a quick disk test ............................................................................... 1–46

Running an initial test on all disks..................................................................1–47

Running a disk basic function test.................................................................. 1–49

Running an advanced disk test .......................................................................1–52

DILX error codes........................................................................................... 1–55

DILX data patterns......................................................................................... 1–56

Monitoring system performance with the VTDPY utility...................................... 1–57

How to Run VTDPY...................................................................................... 1–57

Using the VTDPY Control Keys.................................................................... 1–58

Using the VTDPY Command Line................................................................. 1–58

How to Interpret the VTDPY Display Fields.................................................. 1–60

SCSI Host port Characteristics.............................................................. 1–60

Device SCSI Status............................................................................... 1–61

Unit Status (abbreviated) ...................................................................... 1–62

Unit Status (full)................................................................................... 1–65

Device Status........................................................................................ 1–68

Device SCSI Port Performance............................................................. 1–71

Help Example................................................................................................ 1–71

2 Replacing field-replaceable units

Introduction and precautions................................................................................... 2–2

Electrostatic Discharge .................................................................................... 2–2

Handling controllers or cache modules............................................................. 2–2

Handling the program card............................................................................... 2–2

Handling controller host-port cables: ............................................................... 2–3

Required tools.................................................................................................. 2–3

Replacing dual-redundant controllers and cache modules

using C_SWAP..................................................................................................... 2–3

Preparing the subsystem.......................................................................... 2–4

Removing the controller and cache modules........................................... 2–7

Reinstalling the controller subsystem components ................................ 2–12

Restarting the subsystem....................................................................... 2–16

Replacing a controller and cache module in a single

controller configuration...................................................................................... 2–18

Removing the controller and cache modules......................................... 2–18

Reinstalling controller subsystem components...................................... 2–21

Replacing dual-redundant controllers and cache modules

using the off-line method.................................................................................... 2–24

Removing the controller and cache....................................................... 2–24

Reinstalling subsystem components...................................................... 2–25

Replacing external cache batteries (ECBs)............................................................ 2–28

Replacing ECBs using the on-line method ..................................................... 2–28

Preparing the subsystem........................................................................ 2–28

Replacing the failed ECB...................................................................... 2–29

Reinstalling the modules....................................................................... 2–30

Restarting the subsystem....................................................................... 2–32

vii

Preparing to replace the second ECB .................................................... 2–33

Replacing the second ECB.................................................................... 2–33

Reinstalling the modules....................................................................... 2–34

Restarting the subsystem.......................................................................2–36

Replacing ECBs using the off-line method..................................................... 2–37

Replacing power supplies...................................................................................... 2–39

Cold-swap...................................................................................................... 2–39

Removing the power supply..................................................................2–39

Installing the new power supply............................................................ 2–40

Asynchronous swap method........................................................................... 2–41

Replacing storage devices..................................................................................... 2–42

Asynchronous disk drive swap ....................................................................... 2–42

Disk drive replacement procedure (3.5, 5.25-inch drives)............................... 2–42

Replacing tape drives............................................................................................ 2–44

Tape drive replacement procedure..................................................................2–44

Replacing solid-state disk and CD-ROM drives .................................................... 2–45

Solid-state disk and CD-ROM drive replacement

procedure..................................................................................................... 2–45

Replacing SCSI host cables................................................................................... 2–47

Replacing the SCSI host cables...................................................................... 2–47

Replacing SCSI device port cables........................................................................ 2–49

Replacing the device port cables.................................................................... 2–49

3 Installing and Upgrading

Introduction............................................................................................................3–2

Upgrading Array Controller software...................................................................... 3–3

Program card upgrade (single controller configuration)....................................3–3

Program card upgrade (dual-redundant configuration)......................................3–4

Upgrading controller software using the CLCP utility.............................................3–5

Invoking the CLCP utility................................................................................ 3–5

Code load methods...........................................................................................3–5

Single controller upgrade method.....................................................................3–6

Host port upgrade.............................................................................................3–7

Host download script requirements .........................................................3–8

Preparing the software image.................................................................. 3–8

Setting up the host...................................................................................3–9

Write enable the program card in the controller ......................................3–9

Running the CLCP utility...................................................................... 3–10

Maintenance terminal port upgrade................................................................ 3–13

System setup......................................................................................... 3–14

Write enable the program card in the controller ....................................3–16

viii

Running the CLCP utility ..................................................................... 3–16

The dual-redundant, sequential upgrade method ............................................ 3–19

Special considerations for the sequential code load

upgrade method.................................................................................. 3–19

Sequential upgrade procedure........................................................................ 3–21

The dual-redundant concurrent code load upgrade

method ........................................................................................................ 3–21

Considerations for the concurrent code load upgrade

method ........................................................................................................ 3–22

Concurrent code load upgrade procedure ....................................................... 3–24

Patching controller software ................................................................................. 3–25

Code patch considerations.............................................................................. 3–26

Listing patches............................................................................................... 3–26

Installing a patch............................................................................................ 3–28

Code patch messages ..................................................................................... 3–30

Formatting disk drives.......................................................................................... 3–32

Considerations for formatting disk drives....................................................... 3–33

Installing new firmware on a device ..................................................................... 3–35

Considerations for installing new device firmware......................................... 3–36

HSUTIL abort codes...................................................................................... 3–37

HSUTIL messages ......................................................................................... 3–37

Installing a controller and cache module in a single controller

configuration...................................................................................................... 3–41

Installing a second controller and cache module ................................................... 3–45

Installing a write-back cache module.................................................................... 3–48

Removing the controller ....................................................................... 3–48

Installing the write-back cache module................................................. 3–49

Adding Cache Memory......................................................................................... 3–50

Installing SIMM Cards................................................................................... 3–50

Installing power supplies ...................................................................................... 3–53

Power supply and shelf LED status indicators................................................ 3–53

Power supply installation procedure............................................................... 3–56

Installing storage building blocks.......................................................................... 3–57

SBB activity and fault indicators.................................................................... 3–58

Installing SBBs (except solid state disk and CD-ROM).................................. 3–60

Installing a solid state disk or CD-ROM......................................................... 3–60

4 Moving storagesets and devices

Precautions for retaining data..................................................................................4–2

Moving storagesets .................................................................................................4–3

Moving storageset members....................................................................................4–6

Moving a single disk-drive unit...............................................................................4–8

Moving a tape drive, CD-ROM drive, or tape loader...............................................4–9

5 Removing

Removing a patch...................................................................................................5–2

Removing a controller and cache module................................................................ 5–5

Removing storage devices....................................................................................... 5–6

Removing disk drives.......................................................................................5–6

Removing solid state disks and CD-ROM drives.............................................. 5–7

Removing tape drives....................................................................................... 5–8

Appendix A

Instance, codes and definitions................................................................................A-2

Last fail codes......................................................................................................A-42

Repair action codes..............................................................................................A-91

Glossary

Index

Figures

Figure 2–1 Connecting a maintenance terminal..................................................... 2–4

Figure 2–2 Disconnecting the trilink connector..................................................... 2–6

Figure 2–3 Removing the program card................................................................2–8

Figure 2–4 Disconnecting the battery cable and disabling

the ECB................................................................................................................2–9

Figure 2–5 Removing controllers and cache modules.......................................... 2–10

Figure 2–6 Installing controllers and cache modules........................................... 2–13

Figure 2–7 Disabling the ECB ............................................................................ 2–19

Figure 2–8 Installing the program card................................................................ 2–21

Figure 2–9 Removing the power supply............................................................. 2–38

Figure 2–10 Power supply fault indicators.......................................................... 2–39

Figure 2–11 Removing a disk drive .................................................................... 2–41

Figure 2–12 Default indicators for 3.5- and 5.25-inch SBBs ............................... 2–42

Figure 2–13 OCP LED patterns .......................................................................... 2–43

Figure 2–14 Removing the CD-ROM drive......................................................... 2–44

Figure 2–15 Disconnecting the SCSI host cable.................................................. 2–46

Figure 2–16 Removing the volume shield........................................................... 2–48

Figure 2–17 Access to the SCSI cables............................................................... 2–49

Figure 3–1 Single controller code load method..................................................... 3–7

Figure 3–2 Host port code load operation.............................................................. 3–8

Figure 3–3 Write enable the program card.......................................................... 3–10

Figure 3–4 Terminal port code load operation..................................................... 3–13

Figure 3–5 Binary transfer protocol selection...................................................... 3–15

Figure 3–6 The sequential upgrade method......................................................... 3–22

Figure 3–7 The concurrent upgrade method........................................................ 3–25

Figure 3–8 Installing new firmware on a disk or tape drive................................. 3–37

Figure 3–9 Installing an SBB battery module...................................................... 3–44

Figure 3–10 Installing controller power supplies................................................. 3–44

Figure 3–11 Installing a single controller (SW800 cabinet)................................. 3–45

Figure 3–12 Cache configurations for cache Version 3 ....................................... 3–53

Figure 3–13 Installing a power supply ................................................................ 3–58

Figure 3–14 Typical 3.5-inch and 5.25-inch disk drive SBBs.............................. 3–59

Figure 3–15 Typical 5.25-inch CD-ROM SBB.................................................... 3–60

Figure 3–16 Typical 3.5-inch tape drive SBB ..................................................... 3–60

Figure 4–1 Moving a storageset from one subsystem to

another................................................................................................................. 4–3

Figure 4–2 Moving storageset members................................................................ 4–6

Figure 5–1 Removing a 3.5-inch disk drive........................................................... 5–7

Figure 5–2 OCP LED patterns .............................................................................. 5–8

Tables

Table 1–1 Solid controller LED codes.................................................................. 1–3

Table 1–2 Flashing controller LED codes............................................................. 1–4

Table 1–3 DILX data patterns............................................................................. 1–57

Table 1–4 VTDPY control keys.......................................................................... 1–59

Table 1–5 VTDPY commands............................................................................ 1–60

Table 2–1 Required tools...................................................................................... 2–3

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