Dillon GTS-1000 Bedienungsanleitung

GTS-1000 Digital Control

Motorized Test Stand

Operator’s Manual

TABLE OF CONTENTS

Introduction................................................................................................................................3

Safety and Equipment Precautions....................................................................................4

Set-up and First Configuration............................................................................................6

Register....................................................................................................................................6

Unpacking................................................................................................................................6

Setting up for your supply voltage.................................................................................6

Connect to power .................................................................................................................7

Selecting units-of-measure for speed...........................................................................7

Alignment ................................................................................................................................7

Mounting the force gauge.................................................................................................8

Getting Familiar with the GTS-1000 Testing Capabilities.........................................9

Working area..........................................................................................................................9

Column......................................................................................................................................9

Crosshead..............................................................................................................................10

Connectors ............................................................................................................................10

Operation...................................................................................................................................10

Front console........................................................................................................................10

Emergency stop button....................................................................................................12

Travel limits..........................................................................................................................12

Power switch........................................................................................................................13

Accessories................................................................................................................................13

Performing a Test...................................................................................................................14

Troubleshooting......................................................................................................................15

Specifications...........................................................................................................................16

2 3/07 Rev B

INTRODUCTION

The motorized test stand is a tool to improve the quality of force testing results. It

helps attain the best testing repeatability by pulling or pushing at extremely consistent

speed in a direction in-line with the measuring device, such as a force gauge.

Motorized stands also improve ergonomics and testing throughput.

The Dillon GTS-1000 is a ball-screw driven digital test frame with capacity up to 1000 N

(220 lbf / 100 kg). The dimensions, speed range and capacity have been carefully

optimized to cover the test procedures and specimen sizes most often needed by

quality departments within many sectors of R&D and production

industry. Complemented by a Dillon force gauge, grips and

accessories, it constitutes a key component in force

measurement systems to accurately test a wide range of

products.

This tester may be used for tensile and compression tests of

many types (e.g. break, peel, flexural, top-load and many more).

The digital controls make testing speed more accurate and the

stand more intuitive to operate.

The crosshead features

he Dillon GTX and GS force gauges are recommended for use with the GTS-1000 Test

ith correct use your GTS-1000 will give many years of reliable service.

ad this operating manual thoroughly before attempting to operate

an adjustable generous 5 inch (127 mm) throat. Combined with

the side-mounted controls and large working area, it can test large samples.

Stand. It can accommodate other gauges with proper fixturing and alignment.

Please re

your GTS-1000 force tester.

SAFETY & EQUIPMENT PRECAUTIONS

Read the instruction manual completely before attempting to use the

GTS-1000 Test Stand. By following the instructions contained in this manual, the

optimum accuracy and performance can be attained in the safest manner.

RISK OF PERSONAL INJURY!Samples under test can store large amounts of energy

which can be suddenly released upon sample failure. Sample failures can occur without

warning. Be certain the operator is protected from flying/ whipping parts from potential

high energy failures with some type of barrier.

Exercise extreme caution during testing or whenever the crosshead is moving.

ALWAYS Wear eye and face protection when testing.

NEVER place fingers inside the column!

NEVER place hands in vicinity of moving parts.

NEVER place hands near sample when subjected to load.

NEVER operate the GTS-1000 with the cover off.

RISK OF ELECTRICAL SHOCK! Do not remove cover. No user serviceable parts

inside. Refer servicing to qualified service personnel.

RISK OF ELECTRICAL SHOCK! Do not allow fluid to run into the T-slots. This can

reach the electrical circuitry. Tests with potential for running fluids should have a larger

plate secured to the T-slot work surface. Always unplug the stand immediately if fluid

runs into the T-slot and do not reconnect until all fluid is cleaned.

Verify Input Power Source BEFORE operation. The GTS-1000 may operate with

110V or 220V provided the Power Input Module is in the proper setting corresponding

to the source power. Always make sure that the supply power matches the setting on

the Power Input Module before connecting the power cord. Failure to do so will cause

serious damage to the tester.

Use Dillon GS/GTX force gauges. The GTS-1000 is designed to be used safely with

the Dillon GS/GTX force gauges.

Prevent overloads. Do not exceed capacity of the force gauge or stand (whichever is

lower). Stand capacity is dependent upon gauge attachment position. See rear of

crosshead. Damage from overload is not covered by warranty.

Watch for accidental contact. Loadcells and force gauges are delicate pieces of

equipment and can easily be damaged irreparably. Damage commonly results from the

crosshead traveling downwards and running fixtures together. Take precaution to

minimize this situation.

Verify alignment. Be sure to align any lower fixture location in line with the attached

force gauge stem. The force must be applied in line for tests to be accurate and to

avoid gauge damage.

Understand all aspects of testing equipment operation before operating! See users

manual or contact your Dillon dealer with any questions.

SET-UP & FIRST CONFIGURATION

Unpacking the GTS-1000

Upon receiving the unit please check for obvious physical damage to the packaging

material and the instrument itself. Be sure you have adequate equipment available to

safely lift the test frame from the packaging. Once removed from the packaging, place

the test frame on a stable, flat and level work surface. Inspect the machine for any

signs of obvious transit damage. If any damage is evident, or if any of the items listed

below are missing, please notify your Dillon distributor immediately.

GTS-1000 test stand with feet and two limit switch knobs

Tension plate and 10-32 short stud

This User’s Manual

Appropriate power cable

Allen key for side plates

Allen key for tension plate hardware

Two screws to mount gauge

If any damage is discovered do not go any further with installation and do not connect

the unit to a power supply under any circumstances.

We recommend you keep all packaging for future shipping requirements.

Setting up for your supply voltage

The GTS-1000 Power Module has two settings:

-110-120 VAC

-220-240 VAC

The GTS-1000 requires a stable, regulated AC power source.

Confirm your AC supply power matches the setting on the power supply module. Read

the voltage range at the bottom, next to the twin arrows –

see circled items on image. If this does not match, the power

supply module must be reversed. Carefully apply torque to

the slot located under the main connector jack with a flathead

screwdriver to open the power module. Pull out, flip over and

reinsert fully. You may need to lift a closing gate Make sure

the correct label is displayed at the bottom of the power entry

module and that the module is fully seated.

CAUTION – Before connecting power:

1. Insure voltage setting on the stand agrees with

your supply voltage.

2. Insure the AC power is regulated.

Non-warrantable stand damage can result if not

followed.

If in question about your supply voltage or the stand voltage configuration,

contact your Dillon distributor before connecting to power!

Connect to power

After all the above points have been checked and confirmed to be correct, connect your

power cord and power the GTS-1000 on. The power switch is at the rear of the stand

right above the power cord. The console will illuminate indicating the machine is ready

for use. WARNING

The power supply for the test frame must have a

third-wire earth ground. Connecting the test frame to

an outlet without an earth ground produces potential

for dangerous electrical shocks.

Selecting units-of-measure for speed

The GTS-1000 displays speed in inches per minute or millimeters per minute as shown

by the LED annunciator. To toggle the units, press and speed keys simultaneously.

Although easily changed, this parameter is generally set only once by most users.

Alignment

Proper alignment is important for testing accuracy and to prevent damage to the stand,

gauge and fixtures.

1. Load cell alignment with the stand structural columns. The GTS-1000

has a wide range of force gauges it can accommodate. However adapter plates

and other hardware must be designed to insure the load cell stem extends no

more than 28 mm in front of the crosshead. This is essential to prevent twisting

loads to the frame, which can cause irreparable stand damage. See “Mounting

the force gauge”.

2. Load cell stem alignment with lower fixture (tension tests). This is key

for accuracy and to prevent damage to the gauge. Adjust lower tension plate

hardware/fixturing to bring into alignment with load cell stem.

Mounting the force gauge

For long stand life, the gauge must be mounted so the load cell stem is in-line with the

center of the internal columns. The standard GTS-1000 crosshead accommodates

gauges that measure between 8 – 28 mm from the back of the gauge to the load cell

stem center AND have 57 mm twin vertical hole spacing.

ll GS/GTX Series gauges mount directly to the GTS-1000 tester in perfect alignment

another force gauge will be mounted, discuss mounting with your Dillon dealer.

with the tester columns. Use included screws to secure.

CAUTION

When using a force than a Dillon GS orgauge other

GTX, it is the installer’s responsibility to ensure:

1. strength of all connections and insure hardware

mounting depth falls within gauge manufacturer

requirements, and

2. load cell stem columns withinis centered on the

GTS-1000 specifications.

Choose the gauge mounting position on the crosshead noting the maximum rated stand

capacity at that position. Secure with two screws insuring maximum depth for gauge is

not exceeded.

GETTING FAMILIAR WITH THE GTS-1000 CAPABILITIES

Working area

The GTS-1000 Series features a large working area ideal for testing large samples up to

10.2 inches (260 mm) wide. The versatile T-slots can secure unusual shaped fixtures

or parts in tension. T-nuts and screws may be used to secure other fixturing.

Do not allow fluid to run into the T-slots. Tests with potential for running fluids should

secure The Dillon oversized plate accessory (available separately) to the T-slot work

surface and remove the side T-slot cover plates. Always unplug the stand immediately

if fluid runs into the T-slot and do not reconnect until all fluid is cleared and dried.

WARNING

Do not allow fluid to run into the T-slots. This can

produce an electrocution hazard. Always unplug the

stand immediately if fluid runs into the T-slot and do

not reconnect until all fluid is dried.

The GTS-1000 includes a handy tension base plate for in-line tension

grips as well. To remove or install, remove one cover plate side

screw and loosen the other. Rotate cover 90 degrees. Slide tension

plate with T-nuts loosely attached in or out as desired. Rotate cover

back and retighten screws.

Column

The GTS-1000 Series is a single column stand designed for vertical use. Maximum

crosshead travel is 18.7 inches (475 mm).

The GTS offers exceptional working headroom of 22.8 inches (580 mm) with the GTX or

GS force gauge. Over 5 inches (125 mm) of extra headroom reduces travel loss impact

due to fixturing. Extension rods may be required for short samples with low profile

fixturing. In compression, blocks may be used to elevate the sample as needed.

Crosshead

The crosshead has six mounting holes for attaching a gauge with twin 2.25 inch (57

mm) hole spacing. The maximum stand capacity is dependent upon which position the

force gauge is mounted to.

Gauge mounting position Throat opening Maximum stand capacity

A (closest to column) 2.64 inch / 67 mm 1000 N / 220 lbf / 100 kgf

B (middle) 3.82 inch / 97 mm 750 N / 165 lbf / 75 kgf

C (furthest from column) 5.00 inch / 127 mm 500 N / 110 lbf / 50 kgf

Connectors

Three 15-pin connectors are on the rear of the stand.

Position Use

Top (n/c) No connection. Factory and dealer use only.

Middle (GTX) Connect to a Dillon GTX force gauge for stand reverse/stop control

on sample break or compression overload.

Bottom (PC) Sends the GTX serial information to a computer when the stand

reverse/stop cable above is used.

The PC port eliminates Y-cables or

expansion boxes required by other brands.

OPERATION

Overview of controls

The GTS-1000 front console has three basic

sections:

#1 Operating mode

#2 Test speed

#3 Move

Additional controls include:

-Emergency stop button (above console)

-Crosshead travel limit switches (on column)

-On/off power switch (at rear of stand)

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