Dino lift DINO 160XT II Technische Daten

Manufacturer:

Raikkolantie 145

FI-32210 LOIMAA

Tel. +358 20 1772 400

[email protected]

www.dinolift.com

Dealer:

MAINTENANCE INSTRUCTIONS

160XT II

180XT II

210XT II

DINO XT II

ORIGINAL INSTRUCTIONS

Valid from serial number:

160XT II 17156 ->

180XT II 20001, 30002 ->

210XT II 3370 ->

DINO XT II

TABLE OF CONTENTS

1. TO THE MAINTENANCE PERSONNEL..................................................................... 6

1.1. WARRANTY TERMS........................................................................................... 7

1.2. SAFETY AND THE ENVIRONMENT................................................................... 8

1.2.1. General safety instructions for maintenance .......................................... 8

1.2.2. Chemicals............................................................................................... 9

1.2.3. Materials and recyclability....................................................................... 9

1.3. SAFETY MESSAGES ....................................................................................... 11

2. SERVICING AND MAINTENANCE ........................................................................... 12

2.1. INSPECTIONS REQUIRED BY AUTHORITIES ............................................... 14

2.2. LUBRICATION PLAN ........................................................................................ 15

3. ROUTINE MAINTENANCE DURING OPERATION.................................................. 16

3.1. DAILY MAINTENANCE TASKS......................................................................... 17

3.1.1. Condition of chassis, boom and work platform..................................... 17

3.1.2. Check the tyres and tyre pressure........................................................ 17

3.1.3. Check the lights .................................................................................... 17

3.1.4. Check the hydraulic oil.......................................................................... 17

3.1.5. Check the hydraulic hoses, pipes and connectors ............................... 17

3.1.6. Check the operation of safety limit switches......................................... 17

3.1.7. Check the emergency descent, emergency stop and sound signal ..... 18

3.1.8. Signs, labels and machine plates ......................................................... 18

3.1.9. Instruction manuals............................................................................... 18

4. PERIODIC SERVICE.................................................................................................19

4.1. INSTRUCTIONS FOR MONTHLY SERVICE AND INSPECTION..................... 19

4.1.1. Lubrication of necessary parts.............................................................. 19

4.1.2. Check the slide pads and sliding pad clearances................................. 19

4.1.3. Check the coupling device and overrun................................................ 20

4.1.4. Check the driving device....................................................................... 20

4.1.5. Check the condition and fastening of the battery and wiring ................ 20

4.1.6. Check the levelling system ................................................................... 21

4.2. INSTRUCTIONS FOR SERVICE AND INSPECTIONS EVERY 6 MONTHS.... 22

4.2.1. Check and lubricate the turning device and gear ring .......................... 22

4.2.2. Lubricate the telescope cylinder bearings ............................................ 22

4.2.3. Lubricatetheyer-chain ....................................................................... 22

4.2.4. Check the tyres and tyre pressures...................................................... 22

4.2.5. Lubrication of the coupling device and overrun .................................... 23

4.2.6. Brakes................................................................................................... 23

DINO XT II

4.2.7. Lubrication of the driving device ........................................................... 23

4.2.8. Check the adjustment of the outreach limit switch RK4........................ 24

4.2.9. Check the load holding and load regulation valves .............................. 24

4.3. INSTRUCTIONS FOR ANNUAL MAINTENANCE AND INSPECTIONS........... 26

4.3.1. Inspection of chassis structures, boom, platform and platform carrier . 26

4.3.2. Inspection of support outrigger joints.................................................... 27

4.3.3. Inspection of the cylinders and lubrication of cylinder bearings............ 27

4.3.4. Inspectionoftheyer-chains ................................................................ 28

4.3.5. Inspection of the turning device............................................................ 29

4.3.6. Inspection of the rotating adaptor ......................................................... 29

4.3.7. Inspection of the coupling device and overrun ..................................... 29

4.3.8. Jockey wheel slide and threads............................................................ 30

4.3.9. Inspect the brakes ............................................................................... 30

4.3.10. Inspection of the axle and suspension.................................................. 30

4.3.11. Inspection of the driving device ............................................................ 30

4.3.12. Inspection of the lights.......................................................................... 30

4.3.13. Changehydraulicoilandlters............................................................. 31

4.3.14. Inspection of hydraulic hoses, pipes and connections.......................... 31

4.3.15. Inspection of the battery, elecrical devices and wiring.......................... 31

4.3.16. Measure hydraulic pressures................................................................ 32

4.3.17. Inspection of the condition and fastening of safety devices.................. 32

4.3.18. Inspection of correct operation of safety devices.................................. 33

4.3.19. Testingtheoutreach-andoverloadlimitswitches(RK4andRK5)....... 33

4.3.20. Inspection of the operating controls on the platform............................. 35

4.3.21. Test loading........................................................................................... 35

4.3.22. Inspectionoftheanti-corrosiontreatment ............................................ 35

4.4. ADJUSTMENT OF THE MOVEMENT SPEEDS............................................... 36

4.5. ADJUSTMENTOFOUTREACH-ANDOVERLOADLIMITSWITCHES .......... 39

4.6. SPECIAL INSPECTION .................................................................................... 39

5. FAULT FINDING ........................................................................................................40

5.1. PROBLEMS WITH POWER SUPPLY............................................................... 40

5.2. PROBLEMS WITH MOVEMENTS .................................................................... 42

5.3. DRIFTING OF BOOM OR OUTRIGGERS........................................................ 44

5.4. PROBLEMS WITH TOWING............................................................................. 46

6. HYDRAULIC SYSTEM .............................................................................................. 48

6.1. GENERAL INFORMATION OF HYDRAULICS ................................................. 48

6.2. HYDRAULIC DIAGRAM.................................................................................... 48

7. ELECTRIC SYSTEM ................................................................................................. 51

7.1. ELECTRIC COMPONENTS.............................................................................. 51

7.2. ELECTRIC DIAGRAM....................................................................................... 59

DINO XT II

1. TO THE MAINTENANCE PERSONNEL

This maintenance instruction manual is meant to give additional instructions on maintenance,

adjustments and repairs of DINO lift to professional maintenance staff familiar with the basic

structure and functions of lift.

These maintenance instructions are an addition to the operating instructions accompanying

the platform. It is essential, that also the person responsible for the maintenance is familiar

with the operating and safety instructions given in the operating instructions manual before

working with the platform.

Perform all service tasks and repairs according to instructions and health and safety

regulations.

Takeextracareduringallservice-andmaintenanceoperations.Afaultymachinemaycause

severe, unforeseen risks.

If you are not certain of the parts, tools or actions please consult your dealer or

manufacturer.

Dinolift Oy is constantly developing its products. For this reason, the contents of this manual

might not always be in full compliance with the most recent version of the product. Dinolift Oy

reserves the right to modify the product without prior notice. Dinolift Oy assumes no liability

for any problems caused by changed or missing data or mistakes in this manual.

Please consult your dealer or the manufacturer for more information and detailed

instructions.

The operator must be given instructions and consent from the manufacturer for all

such specic work methods or operating conditions which the manufacturer has not

explicitly dened in operating or maintenance instructions.

The device must neither be altered without the manufacturer’s consent nor be

used, repaired or tested in a way that does not meet the requirements set by the

manufacturer.

DINO XT II

1.1. WARRANTY TERMS

1§ Dinolift Oy, hereinafter called the

Supplier, warrants new aerial work

platforms supplied by the company to

be free from defects in material and

workmanship.

2§ Thewarrantyisvalidfortwelve(12)

months from the date of delivery to the

customer,oreighteen(18)monthsatthe

maximum from the date of delivery from

the factory. We will extend our liability

for warranty to defects appearing within

3yearsinconstruction(comprisingthe

chassis, outriggers, turning device, boom

system,platformanditsbearer).

3§ The warranty for equipment and parts

manufactured by subcontractors is

limited to the warranty granted by their

respective manufacturers.

4§ The warranty only covers parts and

components used in the equipment. The

warranty does not cover

(1) damage or loss caused by

transportation.

(2) damage or loss caused by

misconduct, misapplication or

accident.

(3) damage or loss caused by

negligence of instructions, service,

maintenance or storage.

(4) normal wear of the equipment and

damage resulting therefrom, nor

wearing parts and material, such as

rubbertyres,seals,hoses,ttings,

electricequipment,lters,etc.

(5) damage or loss caused by

maintenance or repair work

performed by unauthorised service

personnel.

(6) damage or loss caused by the

purchaser’s acts or omissions

causing alterations to the quality or

structure of the aerial work platforms.

5§ Noclaimwillbeacceptedifnon-original

parts or parts not approved by the

Supplier have been used.

6§ All spare parts delivered will be charged

fromtheclientatrst.Warrantyclaims

should be issued using a form drawn

up by the Supplier for this purpose. The

formshallbelledinascompletelyas

possible, and sent to the address below

withinfourteen(14)daysfromthedateof

disclosure of the damage:

Dinolift Oy

After Sales Service

Raikkolantie 145

FI-32210Loimaa

Finland.

The charged spare parts will be credited

to the client after approval of the

warranty claim.

7§ The Supplier may choose to

(1) replace the damaged part

(2) repair the damaged part or have it

repaired by a subcontractor

(3) grant a price reduction. The price

reduction is subject to approval by

the purchaser.

8§ The warranty of replaced or repaired parts

expires at the time of expiration of the

warranty of the aerial work platform.

9§ The purchaser is obliged to send

the damaged part to the Supplier for

inspection at request. Replaced or

refunded parts become the property of the

Supplier.

DINO XT II

1.2. SAFETY AND THE ENVIRONMENT

1.2.1. General safety instructions for maintenance

Excercice extreme caution in all service, maintenance, toubleshooting and repair works. A

faulty device or a device where covers, safety devices or other parts have been removed or

disabled, may function in an unexpected way.

If, during maintenance, it is necessary to disable a safety device, make sure that it is

returned to use and works correctly before using the device.

Beware of sudden and unexpected movements.

Support the platform, boom system, articulated arms and support outriggers in a position in

whichtheloaddoesnotrestonthestructureunderrepairorcauseanyotherdanger(e.g.

transportpositionoruseofsupportingstructures)

While removing hydraulic cylinders, note, that

• they may be oily and slippery

• the cylinders are heavy. Use a suitable crane and lifting accessories for lifting.

Do not let oil spill to the ground

Used oils and oily waste must be properly disposed of. Note the national and local recycling

and waste policies and regulations.

Remember when handling batteries:

Electrolyticliquidishighlycorrosive-Alwayswearprotectiveclothingandeyewear.

Thebatteryemitsanexplosivegaswhilecharging-keepawayfromopename.Explosion

hazard.

Use genuine spare parts. Doing so, you ensure the correct functioning and structural safety

even after major repairs.

DINO XT II

1.2.2. Chemicals

Type Volume

Hydraulic oil

Mobil EAL 32

Kendall Megaow AW HVI 22

20 l

Hydraulic oil (winteroption) Neste Hydrauli 28 Arctic 20 l

Lubricant Mobilux EP2 NLGI 2

Mobil Grease XHP 222

Chain lubricant Würth HHS Grease

Engine oil (inplatformswith

powerpack) SAE10W-30

0,6l(Honda)

1,1l(Hatz)

Formorespecicengineoilinformationandrecommendations,seetheengines’operation

manual.

Thehydraulicoilusedinthedeviceismarkedonauidlevellabelonthereservoir.

1.2.3. Materials and recyclability

Tyres

Manufacturer SHANDONG LINGLONG

TYRE CO, LTD Size 225/70R15C

225/75R16C*

Make/

Type

Security / Radial

M+S

DINO XT II

HA-oils (intread) Ei

Tyres can be recycled.

Note the national and local regulations and policies.

Zinc (intread) N/A

Cadmium (in

tread) Ei

*Option

Other materials

Metals

Steel, aluminum, cast iron

RecyclableHydraulic pipes and components

Power pack, axles

Plastics Covers,mudguards(ABS,PE) Recyclable

Tyres

Battery Lead battery Recyclable

Electrical

components Wires, components Recyclable

Hydraulic hoses Not recyclable. Hazardous waste.

Oils and lubricants Usedoils,oilyltersetc. Not recyclable. Hazardous waste.

The ability for energy / material recycling depends on local recycling possibilities.

Surface treatment

Primer zincrichepoxy(solventborne)

Surface nish two pack polyurethane paint

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